• Composites Research
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• v.12 no.6
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• pp.74-82
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• 1999

The static and fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Three types of the specimens with the glass fabric faces and the polyurethane foam core are used; non-stitched. stitched, and stiffened sandwich specimen. Especially additional structural reinforcements with the twisted polyester and glass fiber for thickness direction are made to stitched sandwich structure panel to minimize the delamination of structure which is stitched the upper and lower faces through the core and the resin is impregnated Into stitched fiber with the characteristics of low viscosity of resin at resin flow temperature and cured together with during the curing process. Bending strength of stitched specimen which is 50 mm $50{\times}50{\;}mm$ pitched is improved by 50 % as com-pared with non-stitched specimen and stiffened specimen is improved 10 times more than non-stitched structure. After fatigue testing of $10^6$cycles by 20% of ultimate load under monotonic load, the bending fatigue strength of non-stitched specimen is decreased by 27% of monotonic bending strength, 39% for stitched structure and 20% for stiffened specimen. To verify the aging effect of polyurethane form core, Ultrasonic C-scanning equipment is used to detect the damage of skin laminate alone after fatigue test. From results of UT C-scan images, there is no defect that can be damaged occurred during fatigue test. It is concluded that the decrease of bending strength for foam cored sandwich specimen is caused by the decrease of stiffness due to the aging of polyurethane foam core during fatigue cycles.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1999.04a
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• pp.30-30
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• 1999

샌드위치 복합재는 단일 부재의 금속재나 복합재에 비해 높은 비강성과 비강도를 얻을 수 있을 뿐 아니라 면재와 코아를 적절하게 조합하면 우수한 피로특성, 단열성, 흡음성 등을 얻을 수 있기 때문에 항공기, 철도차량, 선박, 냉동컨테이너, 건축재 등에 널리 활용되고 있다. 대부분의 샌드위치 복합재는 면재와 코아를 일차 또는 이차 선착을 통해 제작하기 때문에 운용 중 샌드위치 복합재에 가해질 수 있는 충격하중 등으로 인해 면재와 코아 사이의 층간분리, 면재의 인장파괴, 코아의 압축파괴, 코아의 진단파괴 등과 같은 손상이 생길 우려가 있다. 최근에는 샌드위치 복합재가 갖는 이러한 문제점들을 해결하기 위한 방편으로 코아의 양면에 부착된 면재들을 코아의 두께방향으로 스티칭함으로써 서로 일체형으로 결합시킨 형태인 스티칭된 샌드위치 복합재의 개발이 시도되고 있다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.381-382
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• 2006

The mechanical behaviors of multi-layered foam core sandwich composite were investigated through a 3-point bending test. The sandwich specimens were obtained from sandwich panel consisting of aluminum faces and urethane foam core. Three types of sandwich specimens such as a single structure, a double structure and a triple structure were considered. The span of sandwich specimens were varied from 170mm to 350mm. According to the results, the flexural and shear properties of multi-layered sandwich composite were found to be higher than those of single-layered sandwich composite.

• Proceedings of the Korean Society For Composite Materials Conference
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• 1999.04a
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• pp.176-179
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• 1999

• Composites Research
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• v.12 no.5
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• pp.54-64
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• 1999

This study investigated the impact behaviors of the stitched sandwich composites under the low energy impact by the use of drop weight impact tester. These sandwich composites condidted of the glass fabric faces with a urethane foam core. The upper face and the lower face were stitched to combinr through the core thickness direction using the polyester reinforcements. Four types of the stitched sandwich composites, each having a different core thickness, were tested to determine the effects of the core thickness. The impact conditions were changes with the variations of the mass and drop height of the impact tup. The test results showed that the core thickness and the impact condidtions such as the drop height and the mass of the impact tup affected the impact force, the contact time, and the strain behaviors of the stitched sandwich composites. The stitched sandwich composites are able to avert the damage and also maintain the structural integrity even thouth the presence of the damage owing to the through-the-thickness reinforcements. However, it is important to improve the wetting ability of the stitched reinforcements so that the conventional structures are substituted for the stitched sandwich composites effectively.

• Journal of the Korea institute for structural maintenance and inspection
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• v.11 no.1
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• pp.77-84
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• 2007

In this paper presented, a design method of sandwich slab bridge of simple supported made by composite materials. Many of the bridge systems, including the girders and cross-beams, and concrete decks behave as the special orthotropic plates. Such systems with sections, boundary conditions other than Navier or Levy solution types, or with irregular cross sections, analytical solution is very difficult to obtain. Thus, Finite Difference Method is used for analysis of the pertinent problem. For the design of bridge made by the composite materials, cross-section is used the form-core shape because of this shape is economical and profitable, and for output of the stress value used F.D.M. Based the experimental of a composite specialist, an equation expressing the rate of decrease of tensile strength of glass fibers based on increase of mass was obtained. From these equations, one can estimate the rate of tensile strength reduction due to increased size. Tasi-Wu failure criterion for stress space is used. Strength-failure analysis procedure, using these reduced tensile strength, is presented.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.04a
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• pp.71-75
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• 2000

The effects of stitching thread on fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Fatigue test and static test, being used in four point bending test, are performed with various diameters and distances of stitching thread. The Results show that the maximum load for bending tests is similar to each other, but after $1O^6$ fatigue cycles, the stiffness degradation of the stitching thread diameter $\emptyset$ 3mm specimen is a much larger than that of the $\emptyset$ 5mm specimen.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2005.05a
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• pp.692-697
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• 2005

A canard type aircraft, which has good wing stall and stall/spin proof characteristics, is being developed. The previous first and second prototypes, having full depth core sandwich type wing and fixed landing gear, was built for test flights. Newly developing Firefly will be equipped with retractable landing gear and conventional foam core sandwich laminate for wing and fuselage. For manufacturing, composite material process has been studied including coupon tests. Wet lay-up onto foam core with glass fabric using lay-up mold has been chosen, and composite material parts are cured under room temperature and atmospheric pressure condition. In general, molded parts show so good surface smoothness and standardized quality that are best in mass production. In this study, we present the mold technology and development status for small aircraft firefly.