• Title/Summary/Keyword: 폴리머 폼

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Evaluating rheological properties of excavated soil for EPB shield TBM with foam and polymer (폼과 폴리머를 활용한 EPB 쉴드 TBM 굴착토의 유동학적 특성 평가)

  • Byeonghyun Hwang;Minkyu Kang;Kibeom Kwon;Jeonghun Yang;Hangseok Choi
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.5
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    • pp.387-401
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    • 2023
  • The Earth Pressure Balanced (EPB) Shield Tunnel Boring Machine (TBM) is widely employed for constructing urban underground spaces due to its minimal vibration and low noise levels. The injection of additives offers several advantages, including maintaining shield chamber pressure, reducing shear strength, minimizing cutter wear, and decreasing the permeability of the excavated soil. This technique is known as soil conditioning and involves the application of additives such as foam, polymer, and bentonite slurry. In this study, weathered granite soil commonly encountered at domestic tunnel sites was used as a soil specimen. Foam and polymer were applied as additives to assess the rheological properties of conditioned soils. The workability was evaluated through slump tests, while the rheological properties were assessed through laboratory pressurized vane shear tests conducted under the same conditions. Specially, the polymer was applied under specific conditions with low workability with high slump values, with the aim of evaluating the impact of polymer application. The test results revealed that with an increase in the Foam Injection Ratio (FIR), the slump value also increased, while the torque, peak strength, yield stress, apparent viscosity, and thixotropic area decreased. Conversely, an increase in the Polymer Injection Ratio (PIR) led to results opposite to those of FIR. Additionally, a correlation between the slump value and yield stress was proposed. When comparing conditions with only foam applied to those with both foam and polymer applied, even with similar slump values, the yield stress was found to be lower in the latter conditions.

Elastic-Damage Constitutive Model for Nonlinear Tensile Behavior of Polymeric Foam (폴리머 폼의 비선형 인장거동을 모사하기 위한 기공이 고려된 손상 탄성 구성방정식)

  • Kwon, Sun-Beom;Lee, Jae-Myung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.4
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    • pp.191-197
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    • 2018
  • This paper details the development of an isotropic elastic-damage constitutive model for polymeric foam based on irreversible thermodynamics to consider the growth and coalescence of voids. The constitutive equations describe the material behavior sustaining unilateral damage. To facilitate finite element analysis, the material properties for specific types of polymeric foams are applied to the developed model; the model is then implemented in ABAQUS as a user-defined material subroutine. To validate the developed damage model, the simulated results are compared to the results of a series of tensile tests on various polymeric foams. The proposed damage model can be utilized to further research on continuum damage mechanics and finite element analysis of polymeric foams in computational engineering.

Fabrication and Characterization of Polyurethane Foam for Wound Dressing (창상치료용 폴리우레탄 폼의 제조 및 특성연구)

  • Kim, Won-Il;Kim, Cheol-Joo;Kim, Dae-Yeon;Kwon, Oh-Kyoung;Kwon, Oh-Hyeong
    • Polymer(Korea)
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    • v.34 no.5
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    • pp.442-449
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    • 2010
  • Polyurethane(PU) prepolymer was synthesized from ethylene oxide/propylene oxide(EO/PO) random polyether polyol, toluene diisocyanate and chain extender such as ethylene glycol and 1,4-butanediol. PU foams having various compositions were fabricated from PU prepolymers with different hard segment contents(%) and mixed foaming solution of different compositions. PU foam from chain extender-introduced PU prepolymer and mixed foaming solution containing glycerin showed better mechanical property than other groups. Various PU foams were tested on their mechanical property, moisture vapor transmission rate, absorption speed, absorptivity, morphology and cell culture test. According to the test, the PU foam fabricated from chain extender-introduced PU prepolymer and mixed foaming solution containing optimum composition of F-68, glycerin and CMC was found to have the best property for wound dressing materials. From in vivo animal study, it was confirmed that above PU foam showed rapid wound recovery.

Formation of Spheroids of Adult Rat Primary Hepatocytes in Polyurethane Foam (폴리우레탄 폼을 이용한 쥐 일차 간세포의 구상체 배양)

  • 안재일;이두훈
    • Journal of Biomedical Engineering Research
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    • v.19 no.3
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    • pp.215-224
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    • 1998
  • This paper is fundamental study to develope the extracorporeal liver support system for patient with fulminant hepatic failure(FHF) or being expected for orthotopic liver transplantation. The polyurethane foam, which is composed of the density of 33kg/m3, the average pore diameter of 500${\mu}{\textrm}{m}$, the closed window of 60-70%, was manufactured with the prepolymer of 15% NCO-, Hepatocytes were inoculated to form spheroids in polyurethane foam. The time of spheroid formation in BSA(Bovine Serum Albumin) coated polyurethane foam was shorter than that in raw polyurethane foam. To verify the function of hepatocyte spheroids, we measured ammonia removal rate, urea and albumin secretion rate. Polyurethane foam was suitable for culture of hepatocyte spheroids. And culture of hepatocyte spheroids in polyurethane foam has high possibility in using as an extracorporeal liver support system.

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A study on the manufacture of polymer concrete using the waste paint (폐 페인트를 이용한 폴리머 콘크리트의 제조에 관한 연구)

  • 이창훈;박재읍;최진호;권진회;제우성;김성호
    • Composites Research
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    • v.17 no.2
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    • pp.21-27
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    • 2004
  • In this paper, the polymer concrete using the chemically treated waste paint and polystyrene foam was manufactured and their mechanical properties were evaluated. The compressive strength, specific gravity and water absorption with respect to the volume percents of the waste paint and resin were tested. From the tests, the specific gravities of the polymer concretes using the waste paint were lower than that of the conventional polymer concrete and it was recommended that they can be used for building exterior materials.

Comparative Study on Mechanical Behavior of Low Temperature Characteristics of Polymeric Foams for Ships and Offshore Structures (폴리머 폼의 선박 및 해양구조물 적용을 위한 극저온 기계적 거동 특성 분석)

  • Park, Seong-Bo;Kim, Jeong-Hyeon;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.6
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    • pp.495-502
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    • 2014
  • Glass-reinforced polyurethane foam (R-PUF) is widely used as the primary and secondary insulation of Mark-III type liquefied natural gas (LNG) cargo system. And, polyurethane foam (PUF) and polyisocyanurate foam (PIR) are often used for insulation of onshore structures or LNG storage and pipeline system. These polymeric foam materials are known for the characteristics that mechanical properties are dependent on strain rate and temperature. In this study, compression tests for R-PUF, PIR, and PUF were carried out for the estimation of mechanical behaviors under the cryogenic environment. The range of thermal condition was from room temperature to 110K and strain rates were $10^{-3}s^{-1}$ and $10^{-4}s^{-1}$. The test results were analyzed based on the conditions of strain-rate and temperature.

A Fundamental Study on UV Laser Micro Machining of Micro Porous Polymeric Foams (마이크로 다공질 폴리머 폼의 UV 레이저 미세가공에 관한 기초 연구)

  • Oh, Jae-Yong;Shin, Bo-Sung;Lee, Jung-Han;Park, Sang-Hu;Park, Chul-Beom
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.572-577
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    • 2012
  • Recently porous polymer has widely been applied to packaging, heat isolation, and sound absorption in various fields from the electrics to the automobiles industry. A lot of micro porosities inside foamed polymer provide lower heat conduction and lighter weight than non-porous polymer, because they involve gas or air during foaming process. In this paper experimental approaches of the UV laser micro machining behavior for Expanded Polypropylene (EPP) foamed polymer materials, which have different expansion rates, were investigated. From these results, the ablation phenomena were finally observed that the ablation is depended upon stronger photo-chemical than photo-thermal effect. This study will also help us to understand interaction between UV laser beam and porous polymer.

Manufacture and characteristics of arrester module using braided composite (직조형 복합재료를 이용한 피뢰기 모듈의 제조 및 특성)

  • Han, Dong-Hee;Cho, Han-Goo;Han, Se-Won;Hur, Chang-Su
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.05b
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    • pp.15-18
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    • 2004
  • 피뢰기에 뇌 또는 이상전압과 같은 정격이상의 고장전류가 유입되어 발생하게 되는 순간적인 열 충격과 내부압력 상승은 폭탄이 내부에서 터지는 것과 같은 엄청난 양의 충격에너지이다. 본 연구에 있어서 폴리머 피뢰기의 제조에 사용된 모듈용 브레이드 복합재료는 압력해소 및 폭발 비산하지 않도록 하는 기능을 수행하도록 설계되어있다. 기존의 폴리머 피뢰기에 적용된 복합재료보다 충격에너지를 흡수하는 구조물에 유리한 브레이드 복합재료를 피뢰기 모듈의 제조에 도입한 것은 매우 의미 있는 일이라 판단된다. 따라서 본 연구에서는 열경화성 브레이드 복합재료를 제조하기 위하여 프리폼을 먼저 제작한 다음 금형에 삽입한 후 진공상태에서 수지를 주입하여 경화시키는 RTM공법을 이용하였다. 본 연구의 목적은 브레이드 패턴 및 방압개소 설계 등의 기초적인 자료조사 및 실험을 통하여 폴리머 피뢰기의 폭발 비산을 방지할 수 있는 압력해소 성능을 위한 기초 자료를 확보하고자 하는 것이다. 브레이드 복합재료의 기본적인 경화거동을 등온 및 동적 DSC를 이용하여 고찰하였고, 기본적인 전기적 특성을 평가하였으며, 방압개소를 가진 폴리머 피뢰기 모듈의 고장전류시험시 예상되는 열 충격에 대한 성능을 검증하기 위하여 열팽창계수를 측정하였다.

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Study on EPB TBM performance by conducting lab-scaled excavation tests with different foam injection for artificial sand (실내 굴진 시험을 통한 폼 주입 조건에 따른 인공 사질토 지반에서 EPB TBM 굴진성능에 대한 고찰)

  • Lee, Hyobum;Shin, Dahan;Kim, Dae-Young;Shin, Young Jin;Choi, Hangseok
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.4
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    • pp.545-560
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    • 2019
  • During EPB TBM tunnelling, an appropriate application of additives such as foam and polymer is an essential factor to secure the stability of TBM as well as tunnelling performance. From the '90s, there have been many studies on the optimal injection of additives worldwidely contrary to the domestic situation. Therefore, in this paper, the foam, which is widely adopted for soil conditioning, was selected as an additive in order to investigate the effect of foam injection on TBM performance through a series of laboratory excavation tests. The excavation experiments were carried out on artificial sandy soil specimens with consideration of the variance of FIR (Foam Injection Ratio), FER (Foam Expansion Ratio) and $C_f$ (Surfactant Concentration), which indicate the amount and quality of the foam. During the tests, torque values were measured, and the workability of conditioned soil was evaluated by comparing the slump values of muck after each experiment. In addition, a weight loss of the replaceable aluminum cutter bits installed on the blade was measured to estimate the degree of abrasion. Finally, the foam injection ratio for the optimal TBM excavation for the typical soil specimen was determined by comparing the measured torque, slump value and abrasion. Note that the foam injection conditions satisfying the appropriate level of machine load, mechanical wear and workability are essential in the EPB TBM operational design.

Generation of Microcellular Foams in Viscoelastic Polymer Solutions (점탄성 폴리머 용액에서의 초미세 폼의 생성)

  • Kang, Sung- Lin;Kim, Ki-Young;Kwak, Ho-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.6
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    • pp.726-733
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    • 2004
  • The growth of the critical size bubble by diffusion process in viscoelastic medium was treated by an integral method for the concentration boundary layer adjacent to the bubble wall. In this study, we obtained a set of the first order time dependent equations to obtain bubble radius and gas pressure inside the bubble simultaneously. The calculated final cell sizes depending on the initial saturation pressure are in close agreement with the observed ones. The governing equations developed in this study may be used in polymer processing of microcellular foams.