• Title/Summary/Keyword: 포틀랜드 시멘트 모르타르

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Development of Geopolymer Mortar Based on Fly Ash (플라이애시 기반 지오폴리머 모르타르 개발)

  • Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.119-126
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    • 2012
  • Portland cement production-1.5billion tonnes yearly worldwide-contributes substantially to global atmospheric pollution(7% of total of $CO_2$ emissions). Attempts to increase the utilization of fly ash, by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. Instead, the sources of material such as fly ash, that are rich in Silicon(Si) and Aluminium(Al), are activated by alkaline liquids to produce the binder. Hence concrete with no cement is effect reduction of $CO_2$ gas. In this study, we investigated the influence of the compressive strength of mortar on alkaline activator and curing condition in oder to develop cementless fly ash based alkali-activated concrete. In view of the results, we found out that it was possible for us to make alkali-activated mortar with 70MPa at the age of 28days by using alkaline activator manufactured as 1:1 the mass ratio of 9M NaOH and sodium silicate and applying the atmospheric curing after high temperature at $60^{\circ}C$ for 48hours.

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Effect of Alkaline Activator and Curing Condition on the Compressive Strength of Cementless Fly Ash Based Alkali-Activated Mortar (시멘트를 사용(使用)하지 않은 플라이애시 알칼리 활성(活性) 모르타르의 압축강도(壓縮强度)에 미치는 알칼리 활성제(活性劑) 및 양생조건(養生條件)의 영향(影響))

  • Kang, Hyun-Jin;Ryu, Gum-Sung;Koh, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Kim, Sung-Wook;Lee, Jang-Hwa
    • Resources Recycling
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    • v.18 no.2
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    • pp.39-50
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    • 2009
  • Portland cement production is under critical review due to high amount of $CO_2$ gas released to the atmosphere. Attempts to increase the utilization of fly ash, a by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. Instead, the source of material such as fly ash, that are rich in Silicon(Si) and Aluminium(Al), are activated by alkaline liquids to produce the binder. Hence concrete with no cement is effective in the reduction of $CO_2$ gas. In this study, we investigated the influence of the compressive strength of mortar on alkaline activator and curing condition in order to develop cementless fly ash based alkali-activated concrete. In view of the results, we found out that it was possible for us to make alkali-activated mortar with 70MPa at the age of 28days by using alkaline activator manufactured as 1:1 the mass ratio of 9M NaOH and sodium silicate and applying the atmospheric curing after high temperature at $60^{\circ}C$ for 48hours.

Manufacture of 11CaOㆍ$7Al_2O_3$$CaCl_2$Clinker Using the Bottom Ash of Municipal Solid Waste Incinerator Ash (생활폐기물 소각재중 바닥재를 이용한 11CaOㆍ$7Al_2O_3$$CaCl_2$클링커의 제조)

  • Ahn Ji-Whan;Kim Hyung-Seok;Han Gi-Ckun;Cho Jin-Sang;Han Ki-Suk
    • Resources Recycling
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    • v.11 no.4
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    • pp.27-36
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    • 2002
  • The clinker of which main component was calcium-chloroaluminate ($l1CaOㆍ7Al_2$$O_3$$CaCl_2$), was synthesized with the bottom ash of municipal solid waste incinerator ash. The hydration mechanism and synthesis temperature of calcium-chloro-aluminate were investigated. The synthesized clinker was blended with a cement. It was substituted with 3~13 wt.% for clinker and $CaSO_4$ of ordinary portland cement. The compressive strength and the content of leached heavy metals of its mortar were measured. Calcium-chloroaluminate was synthesized above $800^{\circ}C$ and its main hydrate was ettringite ($3CaOㆍAl_2$$O_3$$3CaSO_4$$32H_2$O). The calcium-chloroaluminate was also synthesized above $800^{\circ}C$ with the bottom ash of which size fraction was below 30 mesh mainly. The compressive strength of the blended cement mortar was increased as the additive content of the clinker synthesized from the bottom ash was increased by 11 wt.%. The concentration of heavy metals leached from each mortar was satisfied with the value of the environmental standards and regulations.

Up-cycling of Air-cooled Ladle Furnace Slag : Environmental Risk Assessment and Mortar Compressive Strength Assesment of Binary and Ternary Blended Cement Using Air-cooled Ladle Furnace Slag (전기로 환원슬래그 Up-cycling : 환경위해성 평가 및 환원슬래그를 혼합하여 제조한 2성분계 및 3성분계 혼합시멘트 모르타르 압축강도 평가)

  • Cho, Han Sang;Mun, Young Bum;Moon, Won Sik;Park, Dae Cheol;Kim, Hyeong Cheol;Choi, Hyun Kook
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.3
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    • pp.159-164
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    • 2015
  • This study investigated the environmental risk for up-cycling of air-cooled ladle furnace slag (LFS) and evaluated the mortar compressive strength of binary and ternary blended cements using LFS of 3, 5, 10 wt%. Based on the Soil Environment Conservation Act standard, there was no environmental risk of the up-cycling of LFS. Results of mortar compressive strength assesment showed that the compressive strength of two blended cements using LFS of lower than 5 wt% was about 1.1 times superior to that of un-substituted cement (ordinary portland cement, OPC); however the compressive strength of those with LFS of 10 wt% decreased with 10% compared with that of OPC.

Hydration Properties of Ordinary Portland Cement Using Mixture of Limestone and Blast Furnace Slag as Minor Inorganic Additives (소량 혼합재로서 석회석과 고로슬래그를 복합 사용한 보통 포틀랜드 시멘트의 수화특성)

  • Lee, Seung-Heun;Lim, Young-Jin;Cho, Jae-Woo
    • Journal of the Korea Concrete Institute
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    • v.27 no.1
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    • pp.3-9
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    • 2015
  • In this study, hydration properties of ordinary Portland cement were examined, shown from a limestone and blast furnace slag alone or their mixture up to 10% as a minor mineral additives. As of setting time, it was identified that final setting became faster as the amount of limestone mixture increased, which showed limestone accelerated early hydration faster than blast furnace slag. This is because limestone did accelerate the hydration of alite. At the age of 3 days, limestone 5%-blast furnace slag 5% mixture had the highest compressive strength of mortar. It is because hydration acceleration of alite by limestone, and $Ca(OH)_2$ that was additionally formed by hydration acceleration of alite reacted with blast furnace slag, and as a result, additionally created C-S-H hydrate. Regarding the hydration properties by the age of 7 and 28 days, limestone 3%-blast furnace slag 7% of composited mixture showed the largest compressive strength, and in comparison with the 3 days in curing age. This period is when hydration reaction of blast furnace slag is active and the amount of hydrate depends on the amount of blast furnace slag mixture more than that of the limestone mixture. And in order to vitalize hydration reaction of blast furnace slag the amount of $Ca(OH)_2$ created has to increase, and thus, a small amount of limestone is necessary that can accelerate the hydration of alite. Therefore, after the age of 7 days, the fact that there were a large amount of blast furnace slag mixture and small amount of limestone mixture was effective to the strength development of ordinary Portland cement.

The Effect of Blaine and SO3 Contents of OPC on Shotcrete Binder with Calcium Aluminate Accelerator (OPC의 분말도 및 SO3 함량이 시멘트 광물계 급결제를 사용한 숏크리트 결합재 물성에 미치는 영향)

  • Kang, Bong-Hee;Kim, Gyu-Yong;Choi, Jae-Won;Koo, Kyung-Mo;Hwang, Bong-Choon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.2
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    • pp.78-85
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    • 2020
  • Shotcrete concrete is generally used in the form of ready-mixed concrete products using type I ordinary portland cement(hereinafter referred to as OPC) and about 5% of accelerator mixed separately in the field. In this study, we tested the effect of OPC fineness and SO3 content on a penetration resistance, compressive strength of binder for shotcrete using calcium aluminate type accerlerator. And we analysed hydrates and pore structure effects on mortar performance. In the future, it is expected to be useful for manufacturing optimized OPC as a binder for shotcrete.

Sulfate Attack Resistance and Microstructural Observations of Cement Matrix Exposed to a Low Temperature Condition (저온환경에 노출된 시멘트 경화체의 황산염침식 저항성 및 미세구조적 조사)

  • Lee, Seung-Tae
    • Journal of the Korea Concrete Institute
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    • v.21 no.5
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    • pp.611-617
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    • 2009
  • This paper reports an experimental study on the damage mechanism and resistance of Type I portland cement mortar and paste samples exposed to 5% sodium sulfate solution with different solution temperatures; namely, $4^{\circ}C$, $10^{\circ}C$ and $20^{\circ}C$. The resistance of mortar samples was evaluated using expansion, compressive strength and flexural strength measurements. Some microstructural observations such as x-ray diffraction, differential scanning calorimetry and scanning electron microscopy were also introduced to elucidate reactants formed by sulfate attack, especially in a low temperature condition. From the results, it was found that the degree of damage in the mortar samples was significantly associated with the temperature of sulfate solution. Low temperature of the sulfate solution led to the formation of thaumasite in mortar and paste samples, and subsequently a poor resistance to sulfate attack. Thus, it is noted that when concrete structures are exposed to sulfate media in the condition of a cold region or whether, special care should be taken.

Design and Constructibility of an Engineered Cementitious Composite Produced with Cement-based Mortar Matrix and Synthetic Fibers (시멘트계 모르타르 매트릭스를 활용한 섬유복합재료 ECC(Engineered Cementitious Composite)의 설계와 시공 성능)

  • Kim, Yun-Yong
    • Composites Research
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    • v.20 no.2
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    • pp.21-26
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    • 2007
  • This paper summarizes the design procedure and constructibility of an ECC (Engineered Cementitious Composite), which is a synthetic fiber-reinforced composite produced with the Portland cement-based mortar matrix. This study employs a stepwise method to develop useful ECC in construction field, which possesses different fluid properties to facilitate diverse types of processing (i.e., self-consolidating or spray processing). To control the rheological properties of the composite, the aggregates and reinforcing fibers were initially selected based on micromechanical analysis and steady-state cracking theory. The stability and consequent viscosity of the suspensions were then mediated by optimizing the dosage of the chemical and mineral admixtures. The rheological properties altered through this approach were revealed to be effective in obtaining ECC-hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension, allowing the readily achievement of the desired function of the fresh ECC.

Flowability and Compressive Strength of Cementless Alkali-Activated Mortar Using Blast Furnace Slag (고로슬래그를 사용한 무시멘트 알칼리 활성 모르타르의 유동성과 압축강도)

  • Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa;Kang, Hyun-Jin;Jeon, Yong-Su
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.63-71
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    • 2011
  • Portland cement production is under critical review due to high amount of $CO_2$ gas released to the atmosphere. Attempts to increase the utilization of a by-products such as fly ash and ground granulated blast-furnace slag to partially replace the cement in concrete are gathering momentum. But most of by-products is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. In this study, we investigated the influence of alkali activator and superplasticizer on the flowability and compressive strength of the alkali-activated mortar in oder to develop cementless alkali-activated concrete using blast furnace slag. In view of the results, we found out that the type and mixture ratio of alkali activator, the type and adding order of superplasticizer results to be significant factors. When cementless alkali-activated mortar using blast furnace slag manufactured with 1:1 the mass ratio of 9M NaOH and sodium silicate, and added superplasticizer before alkali activator in the mixer, we can be secured workability with 180 mm of flow during 1 hours and compressive strength of about 50 MPa under $20^{\circ}C$ curing condition at age of 28days.

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Influence of Curing Temperature on the Strength Properties of Fly Ash Based Cement ZERO Mortar (양생온도가 플라이애시 기반 시멘트 ZERO 모르타르의 강도에 미치는 영향)

  • Kang, Hyun-Jin;Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa;Kim, Sung-Wook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.665-668
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    • 2008
  • Portland cement production-1.5billion tonnes yearly worldwide-contributes substantially to global atmospheric pollution($\sim$7% of total of CO$_2$ emissions). Attempts to increase the utilization of fly ash, a by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Therefore, In this study, influence of curing temperature(30, 60, 90$^{\circ}$C) on the strength of properties fly ash based cement ZERO mortar was investigate, measured a weight change and pH change according to each care of curing temperature. The test results that a curing at 90$^{\circ}$C is appropriate in case of the high strength concrete is required in the early-age of the curing and 60$^{\circ}$C is efficient for the case of requiring high strength at age 28 days. Furthermore pH variation and value of compressive strength are judged to correlate but change of weight is not the case.

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