• Title/Summary/Keyword: 펌프제어 유압 시스템

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전기 . 유압 펌프 시스템의 설계 및 제어에 관한 연구

  • 강종우;황성호;박성환;하석홍;이진걸
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.181-184
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    • 1993
  • 일반적으로유압 장치를 사용하여 힘, 속도, 그리고 위치 등을 제어하는 경우 그 제어계의 설계, 제어방식의 선택에있어서는 최종 목표치의 정도, 응답성 등의 제어 성능을 고려함과 동시에 공업적으로는 가격, 동력효율 등이 중요한 설계인자로서 고려 되어 져야한다. 제어 방식응 벨브 제어와 펌프 제어 방식으로 크게 나뉘어 질 수 있으나, 벨브 제어방식에 있어서는 유압 서보벨브를 사용하여 출력 기구를 고정도로 직접 구도하는 것이 많으나 동력손실이 큰 편이며, 효율을 개선하기 위하여 압력 보상형 비례 전자 제어 벨브를 이용하는 것도 있으나, 소출력용으로서만 이용가능할 뿐이다. 이에 비하여 가변 용량형 펌프를 이용한 제어방식은 정도, 응답성은 다소 뒤떨어 지지만 효율이 양호하고 대출력 기구에 적용 가능하다는 점에서최근 주목의 대상으로되고 있다. 본 연구에서는 에너지의 효율적인사용이 가능한 전기. 유압 펌프 시스템을 설계하기위하여 먼저 각 신호전달 요소에 대한 동특성 및 정특성 실험을 행하여 시스템의 근사적인 모델링을 행하고 사판의 경사각을 제어함으로써 유압모터의 속도를 제어하는 시스템을 설계하여그 성능을 고찰하고자 한다.

Design of Variable Speed SRM Drive for Hydraulic Pump Application (유압펌프용 가변속 SRM 구동시스템 설계)

  • Lee, Dong-Hee;Kim, Bong-Chul;An, Young-Joo;Ahn, Jin-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.1
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    • pp.1-6
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    • 2006
  • This paper proposes an SRM drive system to improve the drive efficiency of the hydraulic system. From the maximum hydraulic pressure and flow rate required by the hydraulic system, a proper SRM is designed and tested. The proposed SRM drive system controls oil pressure of the hydraulic system as well as motor speed. A 2.2[kW], 12/8-pole SR motor and digital controller based DSP are designed and tested for hydraulic pump system. The test results show that the system has some good features such as high efficiency and rapid response characteristics.

Design of a DSP Controller and Driver for the Power-by-wire(PBW) Driving System Using BLDC Servo Motor Pump (BLDC 서보 모터 펌프를 이용하는 직동력(PBW) 구동시스템의 DSP 제어기 및 구동기 설계)

  • Joo, Jae-Hun;Sim, Dong-Seouk;Choi, Jung-Keyng
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.5
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    • pp.1207-1212
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    • 2011
  • This paper presents a study on the DSP(Digital Signal Processor) controller for the PBW(power-by-wire) system using BLDC(Brushless Direct Current) servo motor pump. The PBW hydraulic actuator was realized with hydraulic pump driven by BLDC servo motor, hydraulic cylinder and controller. This PBW system needs speed control of servo motor for linear thrust action of hydraulic cylinder. This paper implements a servo controller with vector control algorithm and MIN-MAX PWM technique. As CPU of a controller, TMS320F2812 DSP was adopted because it has PWM waveform generator, A/D converter, SPI(Serial Peripheral Interface) port and many input/output port etc.

Integrated Control Algorithm of Hydraulic Pump with Electric Motor to Improve Energy Efficiency of Electric Excavator (전기굴삭기 에너지 효율 향상을 위한 유압펌프-전동기 통합 제어 알고리즘)

  • Lee, Jeeho;Lee, Jihye;Lee, Hyeongcheol;Oh, Chang Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.195-201
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    • 2015
  • An electric excavator consumes battery energy to drive an electric motor attached to a hydraulic pump to generate hydraulic power. In a conventional hydraulic excavator, the hydraulic pump is controlled by regulators, which are used to optimize the diesel engine efficiency. Because of a lack of battery energy capacity, an electric excavator controller should consider not only the electric motor efficiency but also the hydraulic pump efficiency. Thus, electric motor and hydraulic pump efficiency maps were constructed. An optimal operating map (OOM) was created based on the most efficient operating points under each input condition. An integrated control algorithm controlled the speed of the electric motor and displacement of the hydraulic pump according to the OOM. To confirm the utility of this algorithm, a model-in-the-loop simulator for the algorithm with an electric excavator was established. The simulation results showed that the integrated control algorithm improved the energy efficiency of an electric excavator.

A Reliability Study of Direct Flow Control Type Hydraulic Pump by the Electric Motor (전기모터에 의한 직접유량 제어방식 유압펌프의 신뢰성 연구)

  • Sung, Baek-Ju;Kim, Doh-Sik
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1033-1034
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    • 2011
  • 공작기계에 유압동력을 공급하는 유압동력발생장치의 신뢰성은 공작기계 전체의 신뢰성과 밀접한 관계를 가진다. 전기모터에 의해 유량을 직접제어하는 유압펌프의 시제품에 대한 신뢰성을 평가하기 위해서 성능시험, 내환경시험, 그리고 수명내구시험을 실시할 필요가 있다. 본 연구에서는 2단계 품질기능 전개를 통해 전기모터에 의한 직접유량 제어방식 유압펌프의 신뢰성평가 시험항목을 결정하였다. 시험항목에는 전기모터에 대한 항목, 유압펌프에 대한 항목, 하우징 및 냉각시스템에 대한 항목이 포함되어 있다. 신뢰성평가 시험 항목 중, 가장 큰 비중을 차지하는 수명내구시험에 대해 무고장수명시험을 산출하고, 시험소요시간 단축을 위한 가속모델을 제안하고, 실제 구동 조건을 적용하여 가속수명시험시간을 산출하였다.

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브러시리스 직류모터 방식 EMDP의 구동을 위한 제어시스템 설계

  • Lee, Hee-Joong;Park, Moon-Su;Min, Byeong-Joo;Choi, Hyung-Don
    • Aerospace Engineering and Technology
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    • v.4 no.1
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    • pp.162-170
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    • 2005
  • In KSLV-I, actuation system for thrust vector control of kick motor was configured as electro-hydraulic servo actuation system and consisted of actuators, hydraulic power supply system, hydraulic power distribution system and control system. In case of hydraulic power supply system, we use EMDP(Electric Motor Driven Pump) to supply hydraulic power. Generally, we use brushed DC motor for EMDP but it is not easy to operate EMDP using brushed DC motor at a high altitude. Hence, we are developing EMDP using brushless DC motor to use at a high altitude. In this study, we will explain control system for BLDC motor to drive hydraulic pump.

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A Study on the Characteristic Analysis of the Load-sensitive Hydraulic Pump Control System (부하 감응형 유압 펌프 제어 시스템의 특성 해석에 관한 연구)

  • 이용주;이승현;송창섭
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.148-154
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    • 2000
  • In this study, the static and the dynamic characteristics of the load-sensitive hydraulic pump control systems of a hydraulic excavator were analyzed using the developed analysis tool. The results were compared with the experimental ones. To improve the static performance of the system, the system parameter effects on the controllable region and the pump pressure variation were studied. The parameters enhancing dynamic characteristics were also considered.

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Hybrid control of the swash plate-type variable displacement hydraulic piston pump for an EHA (EHA용 가변용적형 사판식 유압 피스톤 펌프의 하이브리드 제어)

  • Kwon, Yong-Cheol;Hong, Yeh-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.291-298
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    • 2013
  • In this paper a new hybrid-type control system is proposed which reduces the pump speed of an electro-hydraulic actuator consisting of a pressure-compensated variable displacement piston pump and a valve-controlled hydraulic cylinder, whenever the flow rate demand is low. In order to avoid interfering with the pressure regulator which also has an effect on swash plate angle, the pump speed is changed in proportion to the mean value of the speed component of position commands. Additionally a pressure switch is employed to prevent the system pressure from getting lower than a reference value. Based on computer simulation & experimental results, it is shown that the hybrid control can save the idling power up to 44% at a stand-by mode by reducing the pump speed from 1,800 rpm to 600 rpm without affecting the dynamic response of the electro-hydraulic actuator.

Pressure Control of Hydraulic Pump using SR Drive with Pressure Predict and Direct Torque Control Method (압력예측기법과 직접순시토크제어기법을 통한 유압펌프용 SRM의 압력제어구동)

  • Lee, Dong-Hee;Seok, Seung-Hun;Liang, Jianing;Ahn, Jin-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.13 no.3
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    • pp.171-178
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    • 2008
  • Pressure control of hydraulic pump using SRM with pressure predictor and direct torque control method is presented in this paper. Nowadays, high efficiency and high performance motor drive is much interested in hydraulic pump system. But the hydraulic pump system has an inherent defect that its dynamic behavior causes by interaction between the sensor and hydraulic load. It will make low performance of whole system, even unstable and oscillatory. Proposed system integrates pressure predictor and direct instantaneous torque control (DITC). The pressure predictor includes Smith predictor, which is easy to improve unstable or long oscillation in traditional negative feedback control and popular PID control architectures. And DITC method can reduce inherent torque ripple of SRM, and develop smooth torque to load, which can increase stability and improve the torque response of SR drive. So high dynamic performance and stabilization can achieved proposed hydraulic system. At last, the proposed hydraulic system is verified by simulation and experimental results.

Comparative Characteristic Analysis of a Hydraulic Control System Using a Speed Controlled Hydraulic Pump (유압펌프 회전속도 제어방식 유압제어시스템의 특성 비교 분석)

  • Jeong, H.S.;Jeong, S.W.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.3
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    • pp.13-19
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    • 2010
  • Hydraulic systems are widely used as a power transfer and/or power control system due to its flexibility, controllability, accuracy and high power density. Valve controlled and/or pump capacity controlled systems are normally adopted as a control device, but nowadays pump speed controlled systems are emerging as a new energy-efficient hydraulic control system. In this paper the pump speed controlled system for the cylinder position control of a counter balance circuit is investigated by simulation study and position control experiments were carried out. As a result, the possibility and efficiency of the pump speed controlled system were verified.

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