• Title/Summary/Keyword: 토션

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Torsional Spring Design of Big Industrial Folding-type Automatic Door to Prevent Free Fall (접이식 자동문의 자유낙하 방지를 위한 토션 스프링 장치 설계)

  • Yun, Seong-Ho
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.590-593
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    • 2011
  • 본 논문에서는 산업용으로 널리 사용되는 접이식 자동문의 개폐 거동을 관찰하기 위한 운동방정식이 유도 되었다. 특히 자동문이 자유 낙하할 때 갑작스런 닫힘으로 인하여 작업 환경에 초래할 위험을 방지하고자 토션 스프링을 사용하였다. 설정된 작동 시간 및 속도에 적합한 토션 스프링의 강성을 산정하였고, 이를 바탕으로 스프링의 제원을 결정하였다.

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Development of Torsion Bar for Antiroll-Bar Assembly for Express Train (고속철도용 안티롤바 어셈블리의 토션바 개발)

  • Tominaga, Yasutoshi;Pyun, Young-Sik;Kim, Dong-Il;Choe, Do-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.979-984
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    • 2012
  • An antiroll-bar assembly is a precision component that is designed to control the rolling of railway cars. It is important for ensuring a safe and comfortable ride. A torsion bar is the main part of the antiroll-bar assembly. Now, this part is classified as a consumable, and it is imported into Korea from France. Therefore, there is a strong need to domestically develop a torsion bar suitable for Korean conditions and to reduce cost and improve quality. In this study, an antiroll bar is developed, and it is analyzed and tested by using a road histogram measured on Korean railroads. This bar shows satisfactory results in a comparison with the imported bar. It has a novel design featuring a ring cover made of SUS steels to prevent the corrosion of the torsion bar. Its safety is examined through CAE analysis and wear tests. It is found that its design does not result in a significant difference in static and fatigue safety. Two different SUS steels were investigated in terms of their wear resistance, and the best one was adopted.

Door Effort Analysis for Door Checker of Integrated Type with Torsion Bar Spring (토션 바 스프링을 적용한 일체형 도어체커 개폐력 해석)

  • Yoon, Sang-Min;Kang, Sung-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.86-91
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    • 2012
  • Door effort was calculated for a new door checker with torsion bar spring and integrated checker case by FE analysis. A hybrid checker arm which has peaks and valleys only on the upper surface was adopted to reduce noise in operation and make operation with more distinctive steps. The checker arm was modeled using shell elements to estimate both the longitudinal and the lateral resistance force by checker arm. By combining the checker arm resistance force obtained from analysis and the door self-closing force by the theoretical calculation, door effort was predicted to show the good correlation with test results. In addition the unrolling effect of roller model was investigated and a new roller type for more smooth rolling was studied.

A Study of the Upper Bound Analysis of Extrusion Process with Torsion (토션을 이용한 압출공정의 상계해석에 관한 연구)

  • Park, Chul-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.4
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    • pp.578-584
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    • 2008
  • In this study, a extrusion process with torsion of the bottom die is investigated to improve the forming performance of conventional extrusion process. In the experiment, plasticine is used as a model material. The results of experiments are compared with the two numerical methods, the Experiment and the Finite Element Method(FEM). An attempt is made to link programs incorporating with the process variables obtained by commercial FEM software, DEFORM-3D a useful package. Numerical result is compared with experimental one. These results show that the torsional extrusion process is very useful process because this process can obtain the homogenous deformations.

A Study on the Structural Optimum Design Method of Composite Rotor Blade Cross-Section using Genetic Algorithm (유전자 알고리즘을 이용한 복합재 로터 블레이드 단면 구조 최적설계방법에 관한 연구)

  • Won, You-Jin;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.275-283
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    • 2013
  • In this paper, the structural optimum design method of composite rotor blade cross-section was investigated with the genetic algorithm. An auto-mesh generation program was developed for iterative calculations of optimum design, and stresses in the blade cross-section were analyzed by VABS (variational asymptotic beam sectional analysis) program. Minimum mass of rotor blade was defined as an object function, and stress failure index, center mass and blade minimum mass per unit length were chosen as constraints. Finally, design parameters such as the thickness and layup angles of a skin, and the thickness, position and width of a torsion box were determined through the structural optimum design method of composite rotor blade cross-section presented in this paper.

Development of the Non-Contact Torque Sensor for EPAS Using Maluss Polarization Law (Malus의 편광법칙을 이용한 EPAS용 비접촉 torque sensor 개발)

  • Roh, Byung-Ok;Park, Ho;Kang, Pan-Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1039-1046
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    • 2001
  • Among the automotive steering systems, an Electric Power Assisted steering (EPAS) system utilizes an electronically controlled electric motor to provide steering assistance to the driver. The key components of the EPAS system are torque sensor, ECU (Electronic Control Unit), and DC Motor. The most important component of the EPAS is the torque sensor. The conventional torque sensor has complicated mechanical mechanism of torque detection. However, we suggest a non-contact torque sensor for EPAS using Maluss polarization law. It was found that the sensor exhibited not only excellent linearity but also superior characteristics of hysteresis, temperature and vibration.

Reliability Analysis and Optimization Considering Dynamic Characteristics of Vehicle Torsion Beam (차량 토션빔의 동적 특성을 고려한 신뢰성 분석 및 최적설계)

  • 이춘승;임홍재;이상범
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.813-817
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    • 2002
  • This paper presents the reliability analysis technique on the dynamic characteristics of the torsion beam consisting the suspension system of passenger car. We utilize response surface method (RSM) and Monte Carlo simulation to obtain the response surface model that describes the limit state function for the natural frequencies of the torsion beam. Using the response surface model and the design optimization technique, we have obtained the optimized section considering the reliability of the torsion beam structure.

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Analysis of Bending and Rotation Phenomenon of Torsion Bar During Press-fitting Process for EPS Angle Sensors (EPS 각도센서용 토션 바의 압입공정의 휨과 회전현상 분석)

  • H. Lee;S.H. Lee;T.H. Jeon;I.-K. Chung
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.376-383
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    • 2023
  • The torsion bar, which is a steering torque sensor, is mounted between the steering pinion and the input shaft in the IPA(input pinion assembly). Accurate torque measurement is important to improve the sense of operation, and the straightness of the torsion bar can affect torque measurement. In this study, the amount of bending was measured and the exact shape was analyzed regarding the bending phenomenon in the press-fitting process for torsion bars. The effect of alignment error was analyzed through finite element forming analysis. Process data analysis was conducted for the double-end press fit model. If there is an alignment error of about 10% of the serration tooth height, the indentation load is reduced by about 10%. If there is an alignment error, the torsion bar is rotated.

Investigation of Hip Squeak Using Finite Element Modeling with a Friction Curve (마찰곡선을 반영한 인공 고관절 마찰소음 유한요소 해석연구)

  • Nam, Jaehyeon;Park, Kiwan;Kang, Jaeyoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.1
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    • pp.33-39
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    • 2016
  • This study investigated the dynamic instability of a ceramic-on-ceramic artificial hip joint system through complex eigenvalue analysis. We examined the mode-coupling mechanism through eigenvalue sensitivity analysis with the variation of system parameters. In addition, we constructed a finite element model including the negative slope of friction curve for investigating the negative-slope mechanism in the hip squeak problem. The numerical results show that the torsion-dominant mode becomes unstable due to the presence of the negative slope while the axial load is the important factor influencing the negative-slope type instability.