Abstract
Door effort was calculated for a new door checker with torsion bar spring and integrated checker case by FE analysis. A hybrid checker arm which has peaks and valleys only on the upper surface was adopted to reduce noise in operation and make operation with more distinctive steps. The checker arm was modeled using shell elements to estimate both the longitudinal and the lateral resistance force by checker arm. By combining the checker arm resistance force obtained from analysis and the door self-closing force by the theoretical calculation, door effort was predicted to show the good correlation with test results. In addition the unrolling effect of roller model was investigated and a new roller type for more smooth rolling was studied.