• 제목/요약/키워드: 탄소섬유강화 수지복합재료

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Nanoparticle Size Effect on Mechanical Properties of Carbon Fiber-reinforced Polymer Composites (탄소섬유강화 에폭시수지의 기계적 성질에 미치는 나노입자크기의 영향)

  • Moon, Chang-Kwon;Kim, Bu-Ahn
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.186-190
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    • 2015
  • $TiO_2$ nanoparticles can be used to improve the performance of carbon fiber-reinforced epoxy resin composites. In this study, the effect of the size of $TiO_2$ nanoparticles on the mechanical properties of carbon fiber-reinforced epoxy resin composites was investigated. The size of the $TiO_2$ nanoparticles was easily controlled using heat treatment. The size of the $TiO_2$ nanoparticles for this study were20nm, 100nm, and 200nm. Three types of carbon fibers with different diameters were also used in this study. The carbon fiber-reinforced epoxy resin composites with 20-nm $TiO_2$ powder showed the highest tensile strength compared to the other types of CFRP, regardless of the fiber maker or fiber diameter. The size of the $TiO_2$ powder and the diameter of the carbon fiber strongly affected the interfacial properties of all kinds of CFRP in this study.

Evaluation of the Impact Behavior of Inline Disk Wheel Made of Carbon Fiber Reinforced Composites (탄소섬유 강화 복합재로 구성된 인라인 디스크 휠의 충격거동 평가)

  • Kwon, Hye-In;Lee, Sang-Jin;Shin, Kwang-Bok
    • Composites Research
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    • v.29 no.2
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    • pp.73-78
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    • 2016
  • In this paper, The concept of a wheel with carbon fiber composite is to replace the conventional material used for a wheel hub, such as plastic, with a disk-type hub made of carbon fabric and epoxy resin. The impact load from the ground under real conditions was considered; a low-velocity impact test was conducted to evaluate the impact performance of the carbon wheel and compare it with that of a conventional plastic wheel. This study applied a 70 J impact load as a test condition. The impact energy was controlled in the test by adjustment of height and weight of impactor. The use of a carbon disk wheel hub was confirmed to reduce weight and generate an excellent repulsive force at low energy under conditions similar to real driving conditions. The results showed that the maximum load increased proportionally depending on the impact load, but the growth of the maximum load was reduced at a 20 J impact load and tended to decrease at a 45 J impact load. The carbon wheel showed excellent properties ; the level of rebounding was 35.3% and 19.1% of the total impact energy at impact loads of 5 J and 10 J, respectively. On the other hand, the carbon disk wheel rebounded less than 5% of the total energy due to crack generation of the thin carbon hub for impact loads of more than 20 J.

Analysis of Thermal Deformation of Carbon-fiber Reinforced Polymer Matrix Composite Considering Viscoelasticity (점탄성을 고려한 탄소 섬유강화 복합재의 열 변형 유한요소 해석)

  • Jung, Sung-Rok;Kim, Wie-Dae;Kim, Jae-Hak
    • Composites Research
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    • v.27 no.4
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    • pp.174-181
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    • 2014
  • This study describes viscoelasticity analysis of carbon-fiber reinforced polymer matrix composite material. One of the most important problem during high temperature molding process is residual stress. Residual stress can cause warpage and cracks which can lead to serious defects of the final product. For the difference in thermal expansion coefficient and change of resin property during curing, it is difficult to predict the final deformed shape of carbon-fiber reinforced polymer matrix composite. The consideration of chemical shrinkage can reduce the prediction errors. For this reason, this study includes the viscoelasticity and chemical shrinkage effects in FE analysis by creating subroutines in ABAQUS. Analysis results are compared with other researches to verify the validity of the subroutine developed, and several stacking sequences are introduced to compare tested results.

A Study on the Impact-Induced Damage in CFRP Angle-ply Laminates (CFRP 사교적층판의 충격손상에 관한 연구)

  • 배태성;입야영;양동률
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.237-247
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    • 1993
  • Carbon fiber reinforced plastics(CFRP) have gained increased application in aerospace structures because of their specific strength and stiffness, but are sensitive to impact-induced damage. An experimental investigation was carried out to evaluate the impact resistance of CFRP according to the ply angle. The specimens of angle ply laminate composites were employed with [0.deg. $_{6}$/ .deg.$_{10}$/0.deg.$_{6}$], in which 6 kinds of ply angle such as .deg.=15.deg., 30.deg., 45.deg., 60.deg., 75.deg. and 90.deg. were selected. The impact tests were conducted using the air gun type impact testing machine by steel balls of diameter of 5 mm and 10 mm, and impact-induced damages were evaluated under same impact speed of V=60m/s. The impact damaged zones were observed through a scanning acoustic microscope (SAM). The obtained results were summarized as follows: (1) Delaminations on the interfacial boundaries showed th directional characteristics to the fiber directions. The delamination area on the impact side (interface A) was considerably smaller compared to that of the opposite side (interface B). (2) Cracks corresponding to other delaminations than those mentioned in SAM photographs were also seen on the impact damaged zone. (3) The delamination patterns were affected by the ply-angle, the dimensions of the specimen, and the boundary conditions. (4) The impact damaged zone showed zone showed the delamination on the interfacial boundaries, transverse shear cracks of the surface layer, and bending cracks of the bottom layer.r.r.r.

Analytical Prediction and Validation of Elastic Behavior of Carbon-Fiber-Reinforced Woven Composites (탄소섬유강화 직조복합재의 탄성 거동의 이론적 예측 및 검증)

  • Hwang, Yeon-Taek;Lim, Jae-Young;Nam, Byeung-Gun;Kim, Hak-Sung
    • Composites Research
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    • v.31 no.5
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    • pp.276-281
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    • 2018
  • In this paper, elastic behavior of woven fabric composites with various fiber yarn structure were predicted through a theoretical calculation model. A representative volume elements (RVE) that can represent the mechanical properties of the woven composites were selected and crimp angle of the weave yarn was defined by several sinusoidal functions. The effective material properties of the woven composite such as young's modulus, shear modulus and poisson's ratio was predicted by classical laminate theory (CLT). The fiber volume fractions were calculated according to the shape and pattern (plain, twill weave) of the fiber yarn, and the elastic behavior of each woven composite was obtained through a theoretical calculation model. Also, to verify the theoretical predictions, woven composite specimens of plain and twill weave were fabricated by vacuum assisted resin transfer molding (VARTM) process and then mechanical test was conducted. As a results, a good correlation between theoretical and experimental results for the elastic behavior of woven composites could be achieved.

Effect of Surface Treated SiC on Thermal Stability and Mechanical Interfacial Properties of Carbon Fiber/Epoxy Resin Composites (탄소섬유 강화 에폭시 수지 복합재료의 열안정성 및 기계적 계면특성에 미치는 SiC 표면처리 영향)

  • 박수진;오진석;이재락;이경엽
    • Composites Research
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    • v.16 no.3
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    • pp.25-31
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    • 2003
  • In this work the effect of surface treated SiC on thermal stability and mechanical interfacial properties of carbon fiber/epoxy resin composites. The surface properties of the SiC were determined by acid/base values and contact angles. The thermal stabilities of carbon fiber/epoxy resin composites were investigated by TGA. The mechanical interfacial properties of the composites were studied in ILSS, critical stress intensity factor ($\textrm{K}_{IC}$), and critical strain energy release rate($\textrm{G}_{IC}$) measurements. As a result, the acidically treated SiC(A-SiC) had higher acid value than untreated SiC(V-SiC) or basically treated SiC(B-SiC). According to the contact angle measurements, it was observed that chemical treatments led to an increase of surface free energy of the SiC surfaces, mainly due to the increase of the specific(polar) component. The mechanical interfacial properties of the composites including ILSS, $\textrm{K}_{IC}$, and $\textrm{G}_{IC}$ had been improved in the specimens treated by chemical solutions. These results were explained that good wetting played an important role in improving the degree of adhesion at interfaces between SiC and epoxy resin matrix.

A Study on the Fabrication of the Composite Sabot for a Kinetic Energy Projectile (운동에너지탄용 복합재 이탈피의 제조에 관한 연구)

  • Choi, Jae-Ho
    • Journal of the Korea Institute of Military Science and Technology
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    • v.9 no.3
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    • pp.88-94
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    • 2006
  • In order to substitute current aluminum sabot and to increase the penetration performance of the kinetic energy projectiles, the research and development program for composites sabot has been conducted. For carbon/epoxy composites sabot, unidirectional carbon fiber reinforced epoxy prepreg was chosen and thick sectioned composites preforms with the different fiber angles along the circumferential direction of sabot were prepared by compression molding under the careful processing conditions at $150^{\circ}C$ for 1hour with $70kgf/cm^2$ curing pressure. The composites sabot demonstrated a weight reduction by approximately 30% than that of current aluminum sabot. The muzzle velocity of a kinetic energy projectile with composites sabot was measured to be about 63m/s higher than that with aluminum sabot. These results imply that the penetration performance is expected to be considerably increased when the composite sabot is applied to the kinetic energy projectiles.

A Study on the Effect of Fiber Orientation on Impact Strength and Thermal Expansion Behavior of Carbon Fiber Reinforced PA6/PPO Composites (탄소섬유 강화 PA6/PPO 복합재료의 섬유 배향에 따른 충격강도 및 열팽창 거동에 관한 연구)

  • Won, Hee-Jeong;Seong, Dong-Gi;Lee, Jin-Woo;Um, Moon-Kwang
    • Composites Research
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    • v.27 no.2
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    • pp.52-58
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    • 2014
  • Short fiber reinforced composites manufactured by injection molding have diverse fiber orientations variable with measuring positions even in the same specimen, which is caused by the flow induced fiber orientation. Fiber orientations considerably affect the mechanical and thermal properties of final composite products. In this study, fiber orientation of injection molded carbon fiber reinforced PA6/PPO composite was measured at several points of the specimen by optical microscopy analysis and the corresponding izod impact strength, coefficients of thermal expansion (CTE) were also measured to investigate the influence of local fiber orientation on the mechanical and thermal properties. Izod impact strength where fiber was perpendicular to the direction of crack propagation was higher than where fiber was parallel to the direction, which could be explained be the impact resistance reinforcing mechanism by fiber orientation. CTE was also lower where fiber was parallel to the measurement direction of CTE than where fiber was perpendicular to the direction, which could be also explained by the dimensional stability mechanism by fiber orientation.

Influence of Acid and Base Surface Treatment of Multi-Walled Carbon Nanotubes on Mechanical Interfacial Properties of Carbon Fibers-Reinforced Composites (산-염기 표면처리된 MWNTs의 첨가가 탄소섬유 강화 복합재료의 기계적 계면특성에 미치는 영향)

  • Jung, Gun;Nah, Chang-Woon;Seo, Min-Kang;Byun, Joon-Hyung;Lee, Kyu-Hwan;Park, Soo-Jin
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.612-616
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    • 2012
  • In this work, the effect of chemical treatments of multi-walled carbon nanotubes (MWNTs) on the mechanical interfacial properties of carbon fiber fabric-reinforced composites was investigated. The surface properties of the MWNTs were determined by acid and base values, Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS) analyses. The mechanical interfacial properties of the composites were assessed by interlaminar shear stress (ILSS) and critical stress intensity factor ($K_{IC}$). The chemical treatments based on acid and base reactions led to a significant change of surface characteristics of the MWNTs, especially A-MWNTs/carbon fibers/epoxy composites had higher mechanical properties than those of B-MWNTs and non-treated MWNTs/carbon fibers/epoxy composites. These results were probably due to the improvement of interfacial bonding strength, resulting from the acid-base interaction and hydrogen bonding between the epoxy resins and the MWNT fillers.

Study on Out-of-plane Properties and Failure Behavior of Aircraft Wing Unit Structures (항공기 날개 부분 단위구조체의 면 외 방향 물성 및 파손거동에 관한 연구)

  • Yoon, Chang-Mo;Lee, Dong-Woo;Byun, Joon-Hyung;Tran, Thanh Mai Nguyen;Song, Jung-il
    • Composites Research
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    • v.35 no.2
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    • pp.106-114
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    • 2022
  • Carbon fiber-reinforced plastic, well known high specific strength and high specific stiffness, have been widely used in the aircraft industry. Mostly the CFRP structure is fabricated by lamination of carbon fiber or carbon prepreg, which has major disadvantage called delamination. Delamination is usually produced due to absence of the through-thickness direction fiber. In this study, three-dimensional carbon preform woven in three directions is used for fabrication of aircraft wing unit structure, a part of repeated structure in aircraft wing. The unit structure include skin, stringer and rib were prepared by resin transfer molding method. After, the 3D structure was compared with laminate structure through compression test. The results show that 3D structure is not only effective to prevent delamination but improved the mechanical strength. Therefore, the 3d preform structure is expected to be used in various fields requiring delamination prevention, especially in the aircraft industry.