• Title/Summary/Keyword: 탄소면상발열체

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Image Processing Technology for Analyzing the Heating State of Carbon Fiber Surface Heating Element (탄소섬유 면상발열체의 발열 상태 분석을 위한 영상처리 기술)

  • Cho, Joon-Ho;Hwang, Hyung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.2
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    • pp.683-688
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    • 2018
  • In this study, we analyzed the heat generation state of a flat heating element by using image processing technology in conjunction with carbon fiber. The flat heating element is manufactured by chopping the carbon fiber to a small size and bonding it again using a dispersing agent. The solution of carbon fiber, bound together using the dispersant, is then filtered onto the nonwoven fabric. The last step is to obtain flat carbon fibers in the form of nonwoven fabrics for the purpose of drying the filtered carbon fibers. In the flat heating element, electricity may be applied to the carbon fiber on the surface produced in this manner. In this study, the flat heating element was analyzed by four methods. The analysis of the heat generation characteristics and heating rate of the flat heating element confirmed that the fabricated sheet heating element corresponds to a normal army. The analysis of the insulation coating and flat heating element module, which can be used for actual product manufacturing, involves two dimensional image analysis using image processing technology. The thermal image analysis of the flat heating element is a programming technique that not only analyzes the heat generation state in both two and three dimensions, but also displays the upper and lower 15 to 20% ranges of temperature corresponding to the heat generation in the image. In the final analysis, it is possible to easily find the erroneous part in the manufacturing process by directly showing the state of the fabricated flat heating element on the screen. By combining this image analysis method of the flat heating element with the existing method, we were able to more accurately analyze the heat generation state.

The Effect of pain control and improve function of knee applied to osteoarthritis by carbon surface heating (퇴행성 관절염 환자에게 적용한 탄소면상발열체가 통증조절과 슬관절 기능 향상에 미치는 효과)

  • Son, Min-Young;Lee, Byung-Hoon;Oh, Kyeong-Ae;Park, Jong
    • Journal of Digital Convergence
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    • v.11 no.9
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    • pp.247-254
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    • 2013
  • This study was to investigate the effects of pain control and improvement function to far infrared ray of carbon surface heating element applied on elderly women with knee osteoarthritis. The subjects for this study were forty-five subjects with osteoarthritis, who were divided convenice sampling into 3 groups, control(15 female, no intervention), ceramic far infrared ray(15 female, applied ceramic far infrared rays) and carbon surface-heating(15 female, applied carbon surface-heating) after treatment measuring VAS, PPT and K-WOMAC. These results represent decreased pain and improved function by applied carbon surface heating element and ceramic far infrared ray on osteoarthritis knee. Therefore, carbon surface heating element will be a good treatment for osteoarthritis.

Synthesis characterization of Ni-Cr nanofibers via electrospinning method (전기방사를 통한 Ni-Cr 나노 섬유 합성 및 특성분석)

  • Lee, Jeong-Hun;Won, Mi-So;Lee, Gyu-Hwan;Choe, Seung-Mok
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.168.2-168.2
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    • 2017
  • 발열체는 전기 에너지를 열 에너지로 변환시키는 전기 저항체인데, Ni-Cr계 합금이 발열 가능 온도가 범위가 크고 열 효율 및 내 산화성, 내 부식성이 우수하여 발열체로 많이 사용되고 있다. 그리고 기존의 선형 발열체의 효율성을 개선한 면상 발열체가 개발되었고, 최근 나노 기술의 발달로 나노크기의 ITO(Indium Tin Oxide) 입자나 탄소나노튜브가 코팅된 형태의 투명 면상 발열체가 개발되어 주목을 받고 있다. 투명 면상 발열체는 발열체의 형태를 거시적으로 확인할 수 없기 때문에 자동차의 전면 유리 히터 및 건축용 기능성 창호 등의 심미적 효과를 요구하는 제품에 사용될 수 있다. 본 연구에서는 PVP(Poly vinyl Pirrolidone)을 이용하여 Ni-Cr Nanofiber 제조를 위한 효율적인 전기 방사 조건을 도출한다. PVP 질량에 따라서 Ethanol과 Methanol, 물을 이용하여 viscosity와 ion conduciviy를 조절하였고, 전기방사 조건으로 bead를 최소화 하는 나노섬유를 얻었다. 이어서 Ni-Cr/PVP 용액은 Metal Precursor wt.% 조절 및 방사조건으로 100~300nm의 직경을 가진 나노 섬유를 얻을 수 있었다. 산화/환원 열처리 후 PVP와 Oxide가 제거된 Ni-Cr nanofiber를 합성하였다. Nanofiber 형상은 FE-SEM으로 측정하였으며, XRD, FT-IR 분석을 통해 제작된 나노 섬유의 구조적 특성을 확인하였다.

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Preparation and Characterization of Pitch-based Carbon Paper for Low Energy and High Efficiency Surface Heating Elements (저전력 및 고효율 면상발열체를 위한 피치기반 탄소종이 제조 및 특성)

  • Yang, Jae-Yeon;Yoon, Dong-Ho;Kim, Byoung-Suhk;Seo, Min-Kang
    • Composites Research
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    • v.31 no.6
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    • pp.412-420
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    • 2018
  • In this work, phenolic resins containing conductive carbon fillers, such as, petroleum coke, carbon black, and graphite, were used to improve the surface heating elements by impregnating a pitch-based carbon paper. The influence of conductive carbon fillers on physicochemical properties of the carbon paper was investigated through electrical resistance measurement and thermal analysis. As a result, the surface resistance and interfacial contact resistivity of the carbon paper were decreased linearly by impregnating the carbon fillers with phenol resins. The increase of carbon filler contents led to the improvement of electrical and thermal conductivity of the carbon paper. Also, the heating characteristics of the surface heating element were examined through the applied voltage of 1~5 V. With the applied voltage, it was confirmed that the surface heating element exhibited a maximum heating characteristic of about $125.01^{\circ}C$(5 V). These results were attributed to the formation of electrical networks by filled micropore between the carbon fibers, which led to the improvement of electrical and thermal properties of the carbon paper.

A Study on Heating Element Properties of Carbon Nanotube/Silicon Carbonitride Composite Sheet using Branched Structured Polysilazane as Precursor (가지 달린 구조의 폴리실라잔을 전구체로 이용해 제조한 카본 나노튜브/실리콘 카보나이트라이드 복합체 시트의 발열특성에 관한 연구)

  • Huh, Tae-Hwan;Song, Hyeon Jun;Jeong, Yeong Jin;Kwark, Young-Je
    • Composites Research
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    • v.33 no.6
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    • pp.395-400
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    • 2020
  • In this paper, we manufactured silsesquiaznae (SSQZ)-coated carbon nanotube (CNT) surface heating elements, which allowed stable heating at high temperatures. The prepared composite sheet was confirmed by FE-SEM that the SSQZ fully coated the surface of CNT sheet. Furthermore, it was also confirmed that the silicon carbonitride (SiCN) ceramic formed by heat treatment of 800℃ have no defects found and maintain intact structure. The CNT/SiCN composite sheet was able to achieve higher thermal stability than raw CNT sheets in both nitrogen and air atmosphere. Finally, the CNT/SiCN composite sheet was possible to heat up at a temperature of over 700℃ in the atmosphere, and the re-heating was successfully operated after cooling.

Design for Adhesive Carbon Heating Element X-ray Table with an Attached Heating Device (가열장치를 구비한 부착형 탄소발열체 X선 촬영대 고안)

  • Song, Jongnam;Kim, Eungkon
    • Journal of the Korean Society of Radiology
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    • v.9 no.3
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    • pp.131-137
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    • 2015
  • The purpose of this study is to warm up the conventional X-ray table by inventing and design for X-ray table with an attached heating device using less unloaded X-ray, CNT (carbon nano tube) heating element. Configuration of the product design for adhesive carbon heating element X-ray is composed of a conventional X-ray table, carbon nano tube planar heating element, an electrode line, flame resisting protective film, and the bottom film. Characteristics and advantages of this invented product is to provide gentle feeling, the sense of security, and eliminating anxiety to the patient wearing a patient gown and feel the cool air while receiving the test. Thus we are strongly recommend to use this device in the clinical situation.

Heating Characteristics of Planar Heater Fabricated with Different Mixing Ratios of MXene-CNT-WPU Composites (MXene-CNT-WPU 복합소재 기반 면상발열체의 배합 비율에 따른 발열 특성)

  • Hyo-Jun, Oh;Quy-Dat, Nguyen;Yoonsik, Yi;Choon-Gi, Choi
    • Clean Technology
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    • v.28 no.4
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    • pp.278-284
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    • 2022
  • This study presents an excellent planar heater based on low-dimensional composites. By optimizing the ratio of 1D carbon nanotubes (CNT) and 2D MXene (Ti3C2TX), it is possible to create a planar heater that has superior electrical conductivity and high heat generation characteristics. Low-dimensional composites were prepared by mixing CNT paste and MXene solution with eco-friendly waterborne polyurethane (WPU). In order to find the optimal mixing ratio for the MXene-CNT-WPU composites, samples with MXene to CNT weight ratios of 3:1, 1:1, 1:3, 1:7, and 1:14 were investigated. In addition to these different weight ratios, 5 wt% WPU was equally applied to each sample. It was confirmed that the higher the weight ratio of CNT, the lower the sheet resistance and the higher the heating temperature. In particular, when the MXene-CNT-WPU planar heater was fabricated by mixing MXene and CNT at a weight ratio of 1:7 and 1:14, the heating temperature was higher than the heating temperature of a CNT-WPU planar heater. These characteristics are due to the optimized mixture of the 1D materials (CNT) and the 2D materials (MXene) causing the formation of a flat surface and a dense network structure. The low-dimensional composites manufactured with the optimized mixing ratios found in this study are expected to be applied in flexible electronic devices.

Physical and Electrical Properties of Carbon Black/PVDF Composite Electrode as Ohmic Joule Heater (면상발열체용 Carbon Black/PVDF 복합전극의 물리 및 전기적 특성)

  • Doh, Chil-hoon;Jin, Bong-soo;Moon, Seong-in;Chung, Young-Dong;Jeong, Dong-yong;Bang, Young-dal
    • Applied Chemistry for Engineering
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    • v.20 no.6
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    • pp.692-695
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    • 2009
  • Ohmic joule heating electrodes were developed for the electrical heater of the floor of a room. A composite slurry of super pure black and polyvinylidene fluoride with/without the additives of multi-walled carbon nanotube or kindney stone powder was coated as a thin film on the polyethylene terephthalate film. The performances of heating electrodes were evaluated checking specific conductivity, adhesion strength and hardness. The addition of kindney stone powder increases specific resistance and hardness in a small extent. However, the addition of carbon nanotube increases specific conductivity and hardness. The properties of various compositions of ohmic joule heating electrodes were evaluated.

A Study on Thermal Characteristics of Carbon-Organic Surface Heating Element with Electrodeless Lamp of a Freezer (냉동고 무전극램프 적용 탄소-유기소재 면상발열체의 열 특성에 관한 연구)

  • Lee, Min-Sang;Back, Seong-Hun;Kang, Sung-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.1-10
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    • 2020
  • This study deals with the fabrication and thermal characterization of planar heating elements attached to the backside of the reflector used in the electrodeless lamp of a freezer. We tried to solve the problem of the local heat generation of the linear heating element that occurs about 50℃. The homogeneous dispersion and manufacturing excellence of the planar heating element produced were confirmed through SEM and EDS. In addition, the test specimens was prepared according to the change in the ratio of carbon fiber to the basis weight of the planar heating element, and a sample having a basis weight of 50g/㎡ having a content ratio of carbon fiber of 70% was selected. That sample showed low surface resistance of 4.3Ω/sq and high temperature of about 81℃ at 6V. Durability was confirmed by performing repeated bending evaluation of 3000 cycles for the sample. Large area test specimens were prepared to be applied to the actual reflector, insulated by EVA film and analyzed for their thermal characteristics. From 13V application, the temperature of the linear heating element was higher than 50℃ and the average temperature of 68℃ was maximum at 18V.