• Title/Summary/Keyword: 클래드강

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Study on the Spatter in Stainless Steel Welding (스테인레스강 용접의 스팻터에 관한 연구)

  • 이성근;서성필
    • Journal of Welding and Joining
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    • v.2 no.2
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    • pp.13-21
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    • 1984
  • Chemical tanker의 Crago tank는 화학제품에 대한 내식성, 내산성 등이 요구되는 재료로서 스테인레스강이나, 스테인레스 클래드강이 주로 사용되고 있다. 이러한 스테인레스강을 사용한다 하더라도 사용시 국부적인 결함 및 부식의 문제점이 발생되고 있다. 특히 스테인레스 클래드강을 사용했을 경우 부식 및 기타 요인에 의해 결함이 발생했을 때, 클래드재(앞대기재)의 두께가 약 2.5mm 정도에 불과하므로 보수작업이 어려우며, 보수작업에 의한 산화피막의 파괴는 부식을 촉진시킨다. 이들 결함 및 부식 발생의 여러요인 중 특히 용접 시공상의 문제점이 가장 크게 영향을 미친다. 또한 용접 시공상의 문제점 중 스팻터를 제거하기 위해서는 많은 공수가 소모될 뿐 아니라 품질면에서도 나쁜 영향을 주고 있다. 본 고에서는 스팻터 생성기구의 검토와 스팻터가 모제에 미치는 영향을 다루고자 한다. 또한 용접조건 및 용접재료의 변화에 의한 스팻터 생성량 변화, 입도에 따른 비행거리 등을 검토하는데 목적을 두었다.

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Fabrication of stainless clad steel by hot rolling (열간압연에 의한 스테인레스 클래드강 제조)

  • 김승태;권숙인
    • Journal of Welding and Joining
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    • v.8 no.2
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    • pp.70-79
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    • 1990
  • Stainless clad steels were made through hot rolling process. Backing plates employed in this study were HSLA steel and mild steel. The shear bond strength increased with an increase of the soaking temperature and time. It was also found that the shear bond strength increased with an increase of the reduction ratio. The threshold deformation was observed to be 20% and 10% respectively when the soaking conditions of 15 min. at 900.deg. C and 30 min. at 1000.deg. C were applied. Either the rolling or the transverse direction did not give any significant difference in the shear bond strength. Stainless steel-HSLA steel was superior to stainless steel-mild steel in the same range of magnitude. Because the above experimental results were in contrary to the existing mechanisms, the new model was proposed to describe the bonding mechanism and the void formation.

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A Study on the Mechanical Properties of Butt Welding Zone of Clad Steel According to the Process Design (공정 디자인에 따른 클래드강 맞대기 용접부의 기계적 특성에 관한 연구)

  • Lee, Jung-Hyun;Park, Jae-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.532-540
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    • 2012
  • In this study, some considerations have been suggested in developing on-site techniques to evaluate the sensitization of stainless steels. Electrochemical potentiokinetic reactivation (EPR) technique is known to be a candidate tool for field applications since it enables quantitative assessment in reasonable test time, compared to oxalic etching (ditch) technique. The on-site application of the test method imposes additional restrictions on the selection of the test method (for example, minimum surface preparation requirement, insensitivity to testing temperature, etc.). The EPR and etching techniques have been compared in order to sensitization of stainless steel structures. It has been widely reported that the maximum sensitivity in the welded structure of stainless steel is shown at heat-affected zone (HAZ) than weldments with cast structure. In this work, sectioned weldments and external surfaces were investigated to reveal the degree of sensitization by the etching and the results were compared with those of EPR test. The EPR test showed little sensitivity to surface roughness and test temperature.

Numerical Investigation of Forming Limit of Clad Coated Sheet Metals (클래드코팅재의 성형성에 대한 수치적연구)

  • 정태훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.340-345
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    • 2003
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain by coating method of clad sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Clad two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the clad state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

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Clad Steel for Application of Hull Structure (클래드강 적용을 위한 선급용 강재의 열처리 특성 평가)

  • Shin, Yong-Taek
    • Journal of Welding and Joining
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    • v.33 no.5
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    • pp.20-25
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    • 2015
  • Clad steel has good corrosion resistance and mechanical properties arising from the hot rolling of dissimilar metals, such as carbon steel and stainless steel. However both good corrosion resistance from the cladding plate material(stainless steel) and mechanical properties from the base plate material (carbon steel) are difficult to obtain because the different steels display opposite behaviors during the cladding process. In order to make clad steel for application in the hulls of ships, proper materials selection and heat-treatment conditions are necessary. In this study, mechanical properties of base plate materials with different chemical composition were evaluated according to heat condition of cladding plate material.

Optical coupling propertis between side-polished fiber and metal-clad planar waveguide (측면 연마된 광섬유와 금속 클래드 평면도파로사이의 광결합특성)

  • 허상휴;김광택;이점식;마재평;정웅규;강신원;손경락;송재원
    • Proceedings of the IEEK Conference
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    • 2000.11b
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    • pp.253-256
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    • 2000
  • We report the experimental results for the coupling properties of the an side-polished single-mode fiber covered with metal-clad planar waveguide. The experimental results show that the large birefringence of a metal-clad planar waveguide facilitates the effective separation of TE and TM polarization in the spectral domain. Additionally the resonant wavelengths of the device are tuned based in the thermo-optic effect of polymer planar waveguide.

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Evaluation of Underclad Crack Susceptibility of the SA508 Class 3 Steel for Pressure Vessels -Optimization of Heat Input- (압력용기용 SA508 class3강에 대한 underclad 균열의 감수성 평가 - 입열량의 최적화)

  • 김석원;양성호;김준구;이영호
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.139-149
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    • 1995
  • Many pressure vessels for the power plants are fabricated from low alloy ferritic steels. The inner sides of the pressure vessels are commonly weld_cladded with austenitic stainless steels to minimize problems of corrosive attack. The submerged-arc welding(SAW) process is now used in preference to other processes because of the possibilities open to automation to reduce the overaII welding times. The most reliable way to avoid underclad cracks(UCC) which are often detected at the overlap of the clad beads is to use nonsusceptible steels such as SA508 class 3. At present domestically developed forging steel of SA508 cl.S is now being cladded with single layer by using 90mm wide strip, which transfers higher heat input into the base metal compared to the conventional two layers strip cladding which has been in wide use with 30-60 mm wide strip. But the current indices for the influence of heat input on crack susceptibility are not accurate enough to express the subtle difference in crack susceptibility of the steel. Therefore, the purpose of this present study is: l) To determine UCC susceptibility on domestic forging steel, SA508 cl.S cladded with single layer by using submerged arc 90mm strip and, 2) To optimize heat input range by which the crack susceptibility could be eliminated.

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Fabrication of an Optical Polarizer Using Optical Coupling Between Single Mode Fiber and Metal-Clad Planar Waveguide (단일모드 광섬유와 금속클래드 평면도파로 사이의 광 결합을 이용한 편광기 제작)

  • Kim, Gwang-Taek;Song, Jae-Won;Jeong, Ung-Gyu;Gang, Sin-Won
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.37 no.4
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    • pp.53-59
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    • 2000
  • Based on the polarization selectivity of fiber-to-planar waveguide coupler, a novel fiber optic polarizer has been designed and fabricated. The large structural birefringence of a metal-clad planar waveguide enables the polarizer to have wide operating wavelength range. The polymer and gold were used for the guiding layer and cladding layer of the planar waveguide, respectively. The experimental results showed that either TE or TM polarized lightwave could be created by adjusting the thickness of planar waveguide. Operating wavelegth range satisfying more than 16㏈ polarization extinction ratio was 130nm. The average insertion loss of fabricated devices was order of 0.5㏈.

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