• Title/Summary/Keyword: 쾌속 조형법

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금속박판을 이용한 쾌속조형의 공정변수에 관한 연구 (A study on the Processing Variables of Rapid Prototyping using Sheet Metal)

  • 이상찬;박정남;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.42-45
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    • 2003
  • The purpose of this study is the development or the extensive Rapid Prototyping Technique. which can resolve the long-term manufacturing process, shrinkage and deformation occurring rapid prototyping technique. To begin with. the various specimens for tensile were manufactured on the basis of this modeling technology. Then, many kinds of the laminate pieces for the test were made by using the sheet metals lmm and 1.5mm thickness which is composed of the same ingredient. The tensile specimen were manufactured by changing the process variables, Such as electric current, pressure and resistance welding time for the Rapid Prototyping with metal sheet. And then by using the Taguchi method. The interrelation between the specimen and mechanical properties were determined and the system for the optimum process variable organized.

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구강스캐너를 이용한 임플란트 수술 계획 및 왁스 기반 쾌속조형법으로 제작한 수술용 가이드 증례 (A case report of a surgical guide fabricated via intraoral scanning-based implant planning and wax-based rapid prototyping)

  • 신종훈;박은진;박지만
    • 대한치과보철학회지
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    • 제53권3호
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    • pp.244-249
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    • 2015
  • 최근 디지털 기술이 발달하면서 임플란트 식립 시 가이드 템플릿을 이용하는 컴퓨터 가이드 수술이 활발하게 이루어지고 있으며, 임플란트 보철시 구강스캐너를 이용하는 방법이 소개되고 있다. 가이드 템플릿의 제작방법은 크게 RP 제작 시스템과 벡터 밀링 시스템으로 나눌 수 있는데, 각각은 우수한 정확성에도 불구하고 임상적 적용에 있어 약간의 아쉬운 점을 보이고 있다. 이에 본 증례에서는 CBCT 및 구강스캐너로 획득한 디지털 영상을 이용하여 쾌속조형법으로 왁스재료의 작업모형을 제작하고 그 위에 교정용 레진으로 금속애관을 픽업해 내는 방법을 사용하여 임플란트 수술용 가이드 템플릿을 제작하여 수술에 사용하였으며, 임상적으로 임플란트 식립 및 최종보철물 제작 시 만족스러운 결과를 얻을 수 있어서 이를 보고하고자 한다.

직접식 조형법의 금속 분말 적층부 소결에 관한 연구 (Numerical Analysis for Sintering of Metal Powder Layers of the Direct Metal Prototyping)

  • 손현기;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.552-556
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    • 1997
  • The Direct Metal Prototyping(DMP), one of the rapid prototyping technologies, allows the manufacturing of three-dimensional metallic parts using metal powders directly from the CAD data. Laser power and scanning speed are the most important variables of the process. The objective of this study is to obtain the design data for laser power and scanning speed to bond metal powders effectively using the finite element method. To obtain the design values, a numerical analysis considering two-dimensional heat transfer during the sintering of metal powder layers of the process was performed. The laser beam has been modeled to have directionality in its heat flux distribution, i. e., in the scanning direction a Gaussian beam mode distribution has been assumed and in the thickness direction a square beam mode distribution. The three-dimensional irregular distribution of metal powders of the powder layer is idealized as two-dimensional distribution in which metal powders are located regularly and periodically on the plate. In this study the design values of laser power vs scanning speed have been obtained. Temperature distribution and temperature variation of the powder layers with respect to time have been predicted. The commputed dsign data will be useful in determining the initial conditions of the process.

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Bronze를 이용한 쾌속조형제조에 대한 연구 (A Study on the Manufacturing Rapid Prototype Using Bronze)

  • 전병철;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.204-209
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    • 1995
  • The implementation of rapid prototyping technologies has been developed for automotive engineering by utilizing concurrent engineering principes integrated with slective laser sintering. The Selective Laser Sintering, in which a part is generated in layers form powder using a computer-controlled laser scanning apparatus and power feed system. An over view of the basic principles of SLS Machine operation is given. Binding mechanisms are described for power which becomes thermally activated bye the scanning laser beam; viscous flow and melting of a low-melting-point phase in powder. The production of parts from metal is described, including post processing to improve structural integrity and induce a transformation.

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쾌속조형 기술과 진공성형법을 이용한 시작차량용 대형 중공 부품의 제작에 관한 연구 (A Study on the Manufacturing of Large Size Hollow Shape Parts for Prototype-Car using Rapid Prototyping Technology and Vacuum Molding)

  • 박경수;양화준;최경현;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.362-365
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    • 2000
  • Rapid Prototyping(RP) techniques have revolutionized traditional manufacturing methods. These techniques allow the user to fabricate a part directly from a conceptual model before investing in production tooling and help develop new models with significant short time. This paper suggests to new process to manufacture large size hollow shape parts for prototype-car using Rapid Prototyping technology and Vacuum Molding with the reduction of delivery time. In addition, This paper introduces the dividing and combining method to make large size RP master model in spite of the limit of the build chamber dimensions of commercialized RP system and post-processing method to achieve sufficient surface quality.

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마이크로 채널내 구조물 변경에 따른 교반특성 가시화 (Visualization of Stirring Characteristics in a Microchannel with Structures Changed)

  • 허형석;서용권
    • 한국가시화정보학회:학술대회논문집
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    • 한국가시화정보학회 2003년도 추계학술대회 논문집
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    • pp.79-80
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    • 2003
  • This paper presents experimental results on stirring characteristics in a microchannel with structures changed. We fabricated a new chaotic micro mixer and made by a RP(Rapid Rrototyping) technology. Flow visualization for the stirring effect was performed by using pure orator in a reservoir and fluorescent dye in the other. Chaotic mixing was achieved by introducing periodic perturbation in the field of the microchannel flow by means of shaped structures. It was found that the stirring is enormously enhanced at larger bock-height.

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SLS에서의 자동적인 조형자세 및 배치 결정에 관한 연구 (Determination of Part Orientation and Packing in SLS Process)

  • 허성민;장복근;최경현;이석희
    • 한국정밀공학회지
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    • 제16권11호
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    • pp.139-147
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    • 1999
  • Rapid Prototyping has made a drastic change in all industries which needs to reduce the time for the development of new products. Orientation and packing in rapid prototyping is considered as the most important factors to maximize the utilization of space in the build chamber and reduce build time. However, the decision of these parameter is mainly dependant on the operators's experience. This paper presents the methodology to find the optimal build layout considering an orientation and packing of multiple parts in SLS processing. Each part is represented as a voxel structure to deal with the inefficiency in a bounding box approach. Test results show that the adapted BL algorithm with a genetic algorithm(GA) can be applicable to a real industry.

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쾌속 3차원 조형법을 이용한 시작기술 및 시작금형 (Development of Prototyping and Die/Mold Manufacturing Technology using Rapid Prototyping(SLA))

  • 박근;이상찬;정준호;양동열;윤재륜
    • 대한기계학회논문집A
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    • 제20권5호
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    • pp.1582-1589
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    • 1996
  • Rapid prototyping is a new prototyping technology which produces three dimensional part models directrly from CAD data and has been extensively applied to various manufacturing processes. There are many types of rapid prototyping systems due to their building principles and materials. In this work, Stereolithography Appaaratus(SLA) which is the most widely-used rapid prototyping system is introduced to achieve die/mold technology innovation. For the purpose, the prototyping technology using SLA is developed such that patterns of which shapes are quite complicated are successfully produced with high accuracy. Using these patterns, prototype die/molds are efficientrly manufactured; a turbocharger rotor, a fan and a wheel patterns, prototype die/molds are efficienterly manufactured ; a turbochager rotor, a fan and a wheel pattern are made, and the molds of the investment casting, the injection molding and the die casting are manufactured respectively. The casting products are produced using these molds and it turns out that these methods are quitre effective for manufacturing products of complicated geometry from the viewpoint of efficiency and productivity.

전자 서베잉을 이용한 서베이드 금관과 국소의치 프레임워크 디자인 (Surveyed restoration and RPD framework design utilizing electronic surveying)

  • 홍용신;박은진;김성균;곽재영;허성주;박지만
    • 대한치과보철학회지
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    • 제49권4호
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    • pp.354-361
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    • 2011
  • 구강 스캐너와 CAD/CAM 기술로 인해 컴퓨터로 제작하는 방식이 활발히 보급된 고정식 보철 증례와는 달리, 의치를 디지털 방식으로 제작하는 데에는 아직 한계가 많다. 촉각을 느낄 수 있는 입력 장비와 전자 서베잉의 개념, 그리고 쾌속 조형법의 적용으로 인해 국소의치를 디지털로 제작할 수 있는 솔루션이 최근 소개되고 있다. 본 증례보고에서는 이러한 국소의치의 디지털 솔루션을 이용하여 총 다섯 명의 환자에서 서베이드 금관 및 국소의치를 제작하였다. 인상 과정상의 문제로 모형과 실제 치아 사이의 형태적 차이가 있었던 경우를 제외하고는 국소의치의 적합도는 우수했으며, 장착 후 안정성과 착탈 시의 유지력 또한 임상에서 적용하는 데에 문제가 없었다.

복셀 차감법을 이용한 나노 복화(複畵)공정의 정밀화

  • 임태우;박상후;양동열;이신욱;공홍진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.155-155
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    • 2004
  • 최근 집중 육성산업으로 분류되어 연구 및 투자가 되고 있는 반도체, 정보통신, 바이오산업, 디스플레이 등에서 초정밀화와 저비용, 대량생산을 하기 위해서 기존의 공정을 대체할 수 있는 새로운 나노공정기술의 요구가 급증하고 있다 최근에는 극초단파 특성으로 인하여 극미세 형상을 가공할 수 있는 펨토초 레이저(femto second laser)를 나노공정에 적용하는 다양한 연구가 진행되고 있다. 특히, 기존의 쾌속조형공정을 응용하여 다른 공정으로는 제작이 불가능한 나노 스케일에서 3차원 자유곡면을 가지는 구조물을 제작할 수 있는 공정개발에 대하여 다양한 연구가 진행되고 있다.(중략)

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