• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.04b
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• pp.227-232
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• 1995

사출성형(Injection Molding)은 생산성이 좋으며 마무리가공을 거의 필요로 하지 않는 정형 형태( net shape)로 제조가 가능하고 복잡한 형상을 만들 수 있어 고분자 재료의 대부분이 사출성형법에 의해 성형 되고 있다. 최근들어 가볍고 강도가 매우 높은 고분자재료의 개발로 전기전자 제품은 물론 자동차, 항공기 등의 생산에 이르기까지 사출성형의 중요성은 더욱 가속화되고 있다. 본 연구에서는 복잡한 형상과 여러 형상의 캐비티를 갖는 경우에는 동시에 충진이 완료되기가 어렵다. 따라서, 다른 캐비티가 충진되고 있는 동안에 먼저 충진이 된 캐비티에서 고분자 수지는 압축을 받고있기 때문에 사출성형품의 치수정밀도를 향상시키기 위한 좀더 정확한 압력과 온도분포를 예측하기 위하여 기존 의 충진과정과 충진후과정(보압, 냉각과정)을 분리하여 해석 하는 것이 아니라 충진과정과 충진후과정을 동시에 해석할 수 있는 프로그램(program)을 만들었다.

• Proceedings of the KIEE Conference
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• 2000.07c
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• pp.1751-1753
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• 2000

다결정 실리콘 박막 트랜지스터 (poly-Si TFT)의 누설전류를 억제하기 위해 게이트 절연막(gate oxide)의 가장자리에 캐비티(cavity)를 가지는 새로운 구조의 다결정 박막 트랜지스터를 제안하였다. 캐비티는 드레인(drain) 공핍영역(depletion region) 위에 형성되어 드레인 주변에 유도되는 수직전계를 감소시켜 누설전류를 억제하고 소자의 안정성을 향상시킬 수 있다. 본 연구에서 제작된 poly-Si TFT는 기존의 TFT에 비해 온-오프 전류비가 향상되었고 전기적 스트레스 후의 문턱전압 변화가 작음을 확인하였다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.601-602
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• 2012

• Journal of Practical Engineering Education
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• v.8 no.2
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• pp.121-128
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• 2016

In injection molding process, the appearance quality issue occurs in most injection molded article. One of thermal designs for the mold was performed by increasing the cavity wall temperature with being as uniform as possible in any position. On the basis of the practical evaluation, the cavity wall temperature and finishing machined cavity surface under the optimum processing conditions are the most significant factors to avoid the appearance issue on the plastic part for a good cosmetic quality. Also, the wrong choice of gate type and location can have a considerable effect on the quality of a molded part and it's so important to keep the correct runner balance from each cavity. We've proposed the education training model of the practical tool technology course for the field oriented education to improve practical tool technology ability and optimized tooling design for injection molding quality which can be performed at the workplace substantially.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.4
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• pp.1581-1588
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• 2011

In this study, flow characteristics in a multi-cavity injection molding process were investigated. One of main problems occurred in the multi-cavity molding is a flow imbalance among cavities since it affects physical properties and quality of products. Charge imbalance is caused by the uneven shear stress. Therefore, changes in viscosity affect the physical properties of resin and injection conditions differ in the filling imbalance phenomenon. Through, this study focus on experimental studies of flow imbalance for PC and PP resin occurring in a balanced delivery system. Experimental results were compared with CAE results. By experimental and CAE analysis, main cause for the flow imbalance is temperature distribution in cross section of runner. New runner system with a simple change of runner shape was suggested to avoid the flow imbalance. A series of simulation to confirm feasibility of Volume Runner's effects was conducted using injection molding CAE.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.7
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• pp.310-315
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• 2017

Automotive waterproof connectors are highly functional parts that must be air-tight in a complex environment. In the LSR multi-cavity injection molding process for manufacturing waterproof connectors, it is important to maintain a uniform curing temperature between the cavities in order to obtain a quality product. For this purpose, we designed the capacity of the cartridge heater differently for each position, and then linked the heat transfer analysis and optimization module to obtain the optimal cartridge heater capacity. As a result of the optimization analysis, the temperature deviation between cavities was decreased from $13.1^{\circ}C$ to $8.1^{\circ}C$ compared with the case in which constant heater capacity was applied, so that the design criterion could be satisfied within a temperature deviation of $10^{\circ}C$ for uniform curing. This study suggests that this method can be applied efficiently to the design of a large area multi-cavity LSR mold heater.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.47 no.2
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• pp.90-97
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• 2019

Sparkjet actuator, also known as plasma synthetic jet actuator (PSJA), is an active flow control device that has possibility of controling supersonic flow. This actuator utilizes arc plasma to deposit energy onto the gas inside the cavity to raise temperature and pressure. A change in the state of the fluid inside the cavity generates pressure waves and momentum jet, and they are exhausted through out the orifice exit and disturb external flow field. Since the cavity flow is affected by arc plasma, which is an equilibrium plasma and have generated equilibrium flow, the equilibrium state of air should be considered in order to analyze the flow of sparkjet actuator. In this study, numerical program for equilibrium flow was developed for the use of sparkjet actuator analysis. The developed program was validated by comparing the time - accurate jet front positions with the reference result. Then, impulse characteristics of the actuator in the atmospheric quiescent air were explained.

• Proceedings of the KAIS Fall Conference
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• 2003.06a
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• pp.359-361
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• 2003

본 연구에서는 무선부품의 일종인 cavity filter 금형을 제작하였고, 도금용 ARS 수지와 PC/ARS Alloy 수지를 사용하여 일반사출성형과 금형온도가 높은 MmSH방식, 두 타입으로 성형품을 제작하였다. 성형품의 수축률 변화는 MmSH 방식일 때 ABS 수지로 제작한 성형품의 단위캐비티 격막부분에서 수축률이 감소되었다. 중량변화는 ABS와 PC/ABS Alloy로 제작된 성형품 모두 MmSH 방식일 때 증가하였고. 성형품의 표면 거칠기도 모두 MmSH 방식일 때 거칠기가 감소되었다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.6
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• pp.81-86
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• 2017

The high-pressure resin transfer molding (HP-RTM) process has a very effective for the mass production of carbon fiber reinforced plastic (CFRP) for light weight in the automotive industry. In developing robust equipment, new process and fast cure matrix systems reduces significantly the cycle time less than 5 minutes in recent years. This paper describes the cavity pressure, temperature and molding characteristics of the HP-RTM process. The HP-RTM mold was equipped with two cavity pressure sensors and three temperature sensors. The cavity pressure characteristics of the HP-RTM injection, pressurization, and curing processes were studied. This experiment was conducted with selected process parameters such as mold cap size, maximum press force, and injection volume. Consequently, this monitoring method provides correlations between the selected process parameters and final forming characteristics in this work.

• Polymer(Korea)
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• v.32 no.6
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• pp.501-508
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• 2008

Small injection molded articles such as lens and mobile product parts are usually molded in multi-cavity mold. The problem occurring in multi-cavity molding is flow unbalance among the cavities. The flow unbalance affects the dimensions and physical properties of molded articles. First of all, the origin of flow unbalance is geometrical unbalance of the delivery system. However, even the geometry of the delivery system is well balanced, cavity unbalance occurs. This comes from the temperature distributions in the cross-section of runner. Temperature distribution depends upon injection speed because heat generation near runner wall is high at high injection speed. Among the operational conditions, injection speed is the most significant process variable affecting the filling unbalances in multi-cavity injection molding. In this study, experimental study of flow unbalance has been conducted for various injection speeds and materials. Also, the filling unbalances were compared with CAE results. The dimensions and weights of multi-cavity molded parts were examined. The results showed that the filling unbalances vary according to the injection speeds and resins. Subsequently, the unbalanced filling and pressure distribution in the multi-cavity affect the dimensions and physical states of molded parts.