• Transactions of The Korea Fluid Power Systems Society
• /
• v.5 no.1
• /
• pp.13-19
• /
• 2008

The typical hydraulic system of hoist is composed of a hydraulic supply unit, a directional control valve, counter balance valve, and flow control valves. The flow capacity coefficients of flow control valves should be adjusted so that the hoist is operated at moderate speed and the hydraulic energy loss is minimized. However, it is difficult to adjust the flow coefficients of flow control valves by trial and error for optimal operation. Here, the steady state model of the hoist hydraulic system including the differential cylinder circuit is derived and the optimal flow capacity coefficients of flow control valves are obtained using the complex method that is one kind of constrained direct search method.

• Journal of Drive and Control
• /
• v.9 no.4
• /
• pp.62-69
• /
• 2012

Recently, hydraulic motor is getting the spotlight. It is resulted from rapid civil engineering public works by a lot of developing countries around the world. In this study, we divided the valves which are affixed in the hydraulic motor into some parts, implemented them through computer simulation, verified validation of each component, and analyzed behavior adding driving condition. Through the analyzed results with general driving condition, we found the reason why behavior became unstable as the motor had started spinning. Through the analyzed results with tough driving condition, we verified that the valve works well with it's production purpose.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.15 no.4
• /
• pp.139-145
• /
• 2007

The motion of single-rod cylinder is typically controlled by the directional control valve. In some case, the hydraulic system should be energized by the man power and at the same time the motion of a cylinder is controlled manually. It may be confusing for a man to do two things at the same time. The solution is to make up the closed hydraulic circuit with the bi-directional pump and single-rod cylinder without using a directional control valve. In the case of single-rod cylinder, the flows at the rod side and head side are so different that several valves should be installed to make the motion of single-rod cylinder possible. The hydraulic system is composed of a bi-directional pump, a single-rod cylinder, pilot operated check valves, a check valve and a counter balance valve for the purpose of actuating the lifter. The characteristics of a suggested system are analysized mathematically and numerically.

• 기계와재료
• /
• v.22 no.3
• /
• pp.88-95
• /
• 2010

국내외 대형 플랜트사업이 활발해지면서 여기에 소요되는 건설기계의 수요가 급증하고 특히 초 대형화가 요구되고 있다. 그러나 국내 건설기계는 장비중량이 40ton 이하인 것을 주로 생산하고 있었으나, 최근 이것에 2배가 넘는 85ton급 초대형을 생산하고 있다. 주행모터(track motor)는 굴삭기의 전진 및 후진 주행을 하는 핵심 부품으로서 유압카운터 밸런스 밸브, 양방향작동 릴리프밸브, 주차 브레이크 장치, 2속 제어장치, 유압모터와 고 강성 유성기어감속기가 매우 콤팩트한 구조로 구성된다. 우리나라에서는 두산모트롤, 제일유압, 선진정공 등에서 40ton 이하의 중소형 건설기계용 주행모터를 생산하고 있으나, 70ton 이상 초대형 급은 일본 Kayaba사, Kawasaki사, 독일 Rexroth사 및 이태리 Trasmital사 들로부터 전량수입에 의존하고 있다. 본고에서는 건설기계의 핵심부품인 주행모터의 국내외 수요시장 동향을 분석하여 국산화 개발필요성을 강조하였고, 특히 초대형 주행모터의 성능특성을 분석하여 국산화 개발에 반영 할 수 있도록 하였다.

• Journal of the Korean Society for Precision Engineering
• /
• v.18 no.3
• /
• pp.90-98
• /
• 2001

In this paper, the development of exclusive control valve for improving the performance of truck cab tilting system is discussed. Cab tilting system is implemented to the heavy truck for the convenience of driver. However when tilting up or down, sudden swing of cab has brought discredit on user. To improve this phenomena it is inevitable to use counter balance valve. But because of high pressure and low flow characteristic, general counter balance valve is unsuitable to cab tilting system. Therefore, this paper presents the developments of exclusive return pressure control valve which prevents sudden swing of cab and verify the validity of design through the computer simulation.

• Journal of Drive and Control
• /
• v.15 no.4
• /
• pp.17-22
• /
• 2018

Mobile hydraulics require higher energy efficiency, and a simpler as well as robust design, than general industrial hydraulics. The 6/3-way directional control valve is widely used as a mobile hydraulic control valve. However, since the 6/3-way directional control valve is a spool type valve, it is difficult to maintain the load. A counterbalance valve is typically used, to maintain the load, and lift down. However, in an industrial field using a mobile hydraulics device, a pilot controlled check valve may be used to implement holding and lifting operation of the self-weight load, and a relief valve may be used simply to exert back pressure. But no comparative analysis of advantages and disadvantages of each method was revealed. In this study, various methods of holding and unloading load with self-weight in mobile hydraulics are investigated, and compared through simulation using AMESim software. This is experimentally verified by using Festo's mobile hydraulic test rig TP800.

• 제어로봇시스템학회:학술대회논문집
• /
• 1991.10a
• /
• pp.962-967
• /
• 1991

A counter balance valve is used as one part of hydraulic motor brake system. The function of this valve is to protect over-run or free falling of inertia load. But occasionally the brake system with counter balance valve makes some undesirable problems such as pressure surges or vibrations. In this study, for the purpose of easy estimation about dynamic characteristics of hydraulic system including counter balance valve, precise formulation describing fluid dynamics and valve dynamics under various boundary conditions were made. Dynamic characteristics were analysed by numerical integration using Runge-Kutta method, because the equations in this circuit with counter balance valve contain various nonlinear terms. Propriety of this analysis method is verified by experiment. For the purpose of obtaining fundamental data for preventing instability, this study experimented the effects of the spool taper, spring constant, cylindrical choke. And we developed double acting brake system integrated counter balance valve.

• Journal of the Korean Society of Fisheries and Ocean Technology
• /
• v.29 no.3
• /
• pp.214-219
• /
• 1993

Counter balance valve is used as one part of hydraulic motor brake system. The function of this valve is to protect over-run or free falling of inertia load. But occasionally the brake system with counter balance valve makes some undesirable problems such as pressure surges or vibrations. These problems may hurt system safety and driver's conformability. Nevertheless, studies on dynamic characteristics of hydraulic system including counter balance valve are very rare, so further accumulation of research results are required. In this study, for the purpose of easy estimation about dynamic characteristics of hydraulic system including counter balance valve, precise formulation describing fluid dynamics and valve dynamics under various boundary conditions were made. The equations obtained in the preceding process include some parameters that must be got experimentally. Flow coefficients of valve and choke are the most significant ones among the parameters. So these parameters are obtained experimentally in this study, and experimental equations obtained from the experimental data were used for numerical calculation. The equations were analysed by numerical integration using Runge-Kutta method, because the equations contain various nonlinear terms. From the numerical analysis, it was verified that the dynamic response of counter balance valve and pressure variation at each elements can be estimated very easily. So the analysing method developed in this study enabled very easy estimating the relation between the performances of counter balance valve and various physical parameters related to the valve. Conclusively, it is said that the results obtained in this study can be used very usefully to develop a new type counter balance valve or to apply the valve to actual hydraulic system for various industrial equipments.