• Title/Summary/Keyword: 취화

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Cause of and Solution for Damage to STS310S Tube in Heat Exchange Devices (열교환기 STS310S 튜브의 손상 원인 및 대책)

  • Kim, Jin Wook;Kim, Seon Hwa;Jeong, Jin Hyuk;Kim, Young Soo;Nam, Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.187-193
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    • 2015
  • The STS310S tube has excellent heat transfer ability and is widely used as the material for heat transfer tubes in heat exchange devices. Mixtures of gas and water flow inside the tube whereas hot flame flows outside it. In this environment, the material of the tube may undergo embrittlement, which can cause leakage. Cracks can propagate from the inside of the tube to its outside and result in brittle fracture. This study identified the cause of brittle fracture in the STS310S tube through experiments and discussion, and proposed solutions to prevent fracture.

A Deformation Behavior Analysis of Dynamic Bulging in the Mini-Mill Continuous Casting System (Mini-Mill 연속주고기의 동적 Bulging해석 Model(I) -주편의 변형거동을 중심으로-)

  • 한성욱;정영진;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.138-143
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    • 1998
  • The continuous casting process has been adopted increasingly in recent years to save both energy and labor. It has experienced a rapid development in the production of semi-finished steel products, replacing the conventional route of ingot casting plus rolling. To achieve this good merit, however, more studies about a heat transfer mechanism between roll and slab are needed. So this paper shows the results of the deformation behavior of steel cast slabs, which are about the solidification and heat transfer. This study is used to prevent internal cracks of a slab in a bending and unbending zone. The value of moving strand shell bulging between two supporting rollers under ferrostatic pressure and slab-self weight has been computed in terms of creep and elastic-plasticity. The high strand distributions in solidified shell undergoes a series of bulging are calculated with boundary condition a very closed to continuous steel cast slabs productions.

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Trend and Subject in Welding Technique of LNG Aboceground Storage Tank (지상식 LNG 탱크의 용접기술 현황과 향후 동향)

  • Kouzuki, Haruya;Ogawa, Tsuneshi
    • Journal of Welding and Joining
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    • v.13 no.3
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    • pp.18-33
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    • 1995
  • 천연가스는 지구상에서 비교적 광범위하게 생산되며 구미 등에서는 대부분 pipe line으로 소비지까지 운송하여 사용하고 있지만 일본 등에서는 액화 천연가스 (LNG)로 저장, 수송하여 사용하고 있다. LNG 저장탱크는 생산측의 액화기지와 사용측 의 수입기지에 설치되며 지금까지 약 240기가 건설되어 있다. 종래 탱크 1기의 용량 은 대부분 6 - 8만m$^{3}$ 규모였지만, 토지의 유효이용 등으로 대형화되고 있으며, 또 지상식에서는 PC(Prestressed Concrete)의 방파제를 외부탱크에 근접시켜 외부탱크 와 일체화시킨 PC LNG 탱크가 개발.설계되었다. 일본에서는 이미 이 방식으로 세계 최대규모인 14만m$^{3}$ 탱크가 건조되어 가동 중이다. LNG의 주성분은 메탄이고 비등점은 -161.5.deg.C로 극저온이다. 이러한 저온에서도 취화되지 않고 사용할 수 있는 재료는 9%Ni강, Al 합금, 스테인레스강 및 Invar 등이 있지만, 탱크의 대형화에 따라 가공성, 용접성 및 경제성을 고려하여 요즈음은 9%Ni강이 주로 사용되고 있다. 한편 9%Ni강용 용접재료는 고Ni계 합금 및 모재와 동일한 성분계의 공금계가 있지만 지금까지 고 Ni계 합급이 주로 사용되고 있다. 본 내용에서는 9%Ni강을 사용한 지상식 평지원통형 LNG 탱크를 예로 들어 탱크의 개요 및 용접재료, 용접시공 등을 포함한 용접기술에 대해서 개괄적으로 설명하고자 한다.

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Degradation of Thermal Creep by Hydrides of Zr-2/5Nb Pressure Tube (Zr-2.5Nb 압력관의 수소화물에 의한 고온 크리프의 열화거동)

  • Oh, Dong-Joon;Ma, Young-Wha;Yoon, Kee-Bong;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1526-1533
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    • 2006
  • The aim of this research was to confirm the existence of the thermal creep degradation by hydrides of Zr-2.5Nb pressure tube materials. Small punch creep tests were performed to obtain the relationship between a creep displacement and a loading period at $300^{\circ}C$. A creep stress and a creep strain rate were also converted from the previous results. The creep material constants and the creep stress exponents at the different hydride contents were compared. Finally the hydrides of the axial and circumferential section were observed using OM, SEM and TEM. The following conclusions were made: 1) The degradation of the thermal creep by hydrides was existed and it strongly depended on the hydride contents. 2) As the hydride contents were increased, the creep stress exponents (m) were also increased. 3) Even though the hydride was not precipitated in 50 ppm materials at $300^{\circ}C$, the degradation of thermal creep was found. Therefore, it was believed that this phenomenon strongly related to the hydride precipitation at room temperature.

Life Prediction and Evaluation of Fracture Toughness of a Cr-Mo Degraded Steel During Long Service (장기 사용 Cr-Mo강 열화재의 파괴 인성 평가와 수명예측)

  • 권재도
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1421-1428
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    • 1992
  • It has been increasingly recognized that the safety analysis considering fracture mechanics is required of the pressure vessels made of 2 1/4 Cr-1Mo steel for safe operation due to temper-embrittlement during long term service. In this study, the fracture toughnesses of degraded and recovered 2 1/4 Cr-1Mo steels have been studied with J$_{IC}$ test specimens at room temperature and the results will be compared with the data obtained from the Charpy impact test. The fracture toughness data from above experiments will be applied to life prediction based on the surface crack growth for degraded and recovered Cr-Mo pressure vessels.

The sulfide stress corrosion cracking characteristics of multi-pass welded A106 Gr B steep pipe (A106 Gr B강 다층용접부의 황화물 응력부식균열 특성)

  • Lee, Gyu-Young;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.20-25
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    • 2008
  • Sulfide stress corrosion cracking (SSCC) of materials exposed to oilfield environment containing hydrogen sulfide ($H_2S$) has been recognized as a materials failure problem. Laboratory data and field experience have demonstrated that extremely low concentration of $H_2S$ may be sufficient to lead to SSC failure of susceptible materials. In some cases, $H_2S$ can act synergistically with chlorides to produce corrosion and cracking failures. SSC is a form of hydrogen embrittlement that occurs in high strength steels and in localized hard zones in weldment of susceptible materials. In the heat-affected zones adjacent to welds, there are often very narrow hard zones combined with regions of high residual stress that may become embrittled to such an extent by dissolved atomic hydrogen. On the base of understanding on sulfide stress cracking and its mechanism, SSC resistance for the several materials, those are ASTM A106 Gr B using in the oil industries, are evaluated.

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Development of Wire Temperature Prediction Method in a Continuous Dry Wire Drawing Process Using the High Carbon Steel (고탄소강의 연속 건식 신선 공정에서 선재의 온도 예측 기법 개발)

  • Kim, Yeong-Sik;Kim, Dong-Hwan;Kim, Byeong-Min;Kim, Min-An;Park, Yong-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.330-337
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    • 2001
  • Wire drawing process of the high carbon steel with a high speed is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. Also, this temperature rise during the deformation is the reason that the wire in drawing process is broken by the embrittlement due to rapid strain aging effect. This paper presents the estimation of the wire temperature for the multi-stage wire drawing process. Using the proposed calculation method of wire temperature, temperature rise at deformation zone as well as temperature drop in block considering the heat transfer between the block and wire were calculated. As these calculated wire temperatures were applied to the real industrial fields, it was known that the calculated results were in a good agreement with the measured wire temperature.

Fracture Toughness Embrittlement by Hydride in Zr-2.5Nb Pressure Tube (Zr-2.5Nb 압력관의 수화물에 의한 파괴인성 취화에 관한 연구)

  • Oh, Dong-Joan;Ahn, Sang-Bok;Park, Soon-Sam;An, Chang-Yun;Kim, Young-Suk
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.93-98
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    • 2000
  • Unpredictable failures can occur due to the DHC (delayed hydride cracking) or the degradation of fracture toughness by hydride embrittlement in CANDU pressure tube which can result from the absorption of hydrogen or deuterium in the high temperature coolant. To investigate the hydride embrittlement of CANDU Zr-2.5Nb pressure tube, the transverse tensile test and the fracture toughness test were performed from room temperature to $300^{\circ}C$ using three different specimens which have an AR (As Received), 100, and 200 ppm hydrogen. As the amount of absorbed hydrogen was increased, the transverse yield strength and the ultimate tensile strength were also increased. In addition, as the test temperature became higher they were decreased linearly. While, at room temperature, the hydrogenbsorbed specimens represented the embrittlement which resulted in sudden decreasing of fracture toughness, the fracture characteristics became ductile such as AR specimen at high temperatures. Through the observation of fracture surface using SEM, it was found that the stress state of mixed mode could be related to the fissure which was believed to decrease the global fracture toughness.

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Pass Design of Wet-Drawing with Ultra High Speed for Steel Cord (Steel Cord 생산을 위한 초고속 습식 신선 패스 설계)

  • Hwang W. H.;Lee S. G.;Ko W. S.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.427-430
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    • 2005
  • Improving the productivity of steel cord is required due to the increase in demand for it, even though steel cord being used as a reinforcement of a tire has been produced at multi-pass wet wire drawing process over 1000m/min. To improve the productivity, if just increase drawing speed, it causes temperature rise, fracture arisen by embrittlement during drawing process. To increase drawing speed affecting productivity, the variation of wire temperature during multi-pass wet wire drawing process is investigated in this study. In result, the multi-pass wet wire drawing process is redesigned. The redesigned wet drawing process with 27 passes efficiently controls wire temperature during drawing process. It, therefore, enables drawing process to be possible at ultra high speed with 2000m/min. It becomes possible to improve the productivity of steel cord in this paper because the increase in drawing speed could be achieved.

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Plasma Facing Material에 대한 전자빔 고열부하조사 기초실험

  • Kim, Hui-Su;Lee, Seok-Gwan;Lee, Du-Hyeong;Choe, Min-Sik;On, Yeon-Gil;Pyeon, Han-Byeol;No, Seung-Jeong;Gwon, Jin-Jung;Park, Jun-Gyu;Lee, Cheol-Ui
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.244-244
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    • 2011
  • 핵융합장치 내부의 플라즈마 대면재료는 고온의 플라즈마와 직접 대면하므로 수 십 MW/$m^2$에 이르는 큰 열부하에 따른 재료의 물성변화, 즉 고온환경에 따른 재료의 팽윤, 크리프(creep) 변형 그리고 금속이 가역성이나 연성을 잃는 취화현상 등이 중요한 연구주제이다. 고열부하의 인가를 통한 핵융합대면재료의 물성실험은 현재 국내에서는 탄소히터, 열플라즈마 등을 이용하여 이루어지고 있으며 국외에서는 짧은 시간에 큰 열부하를 인가할 수 있는 고출력 전자빔장치가 주요한 열부하실험장치로 활용되고 있다. 본 연구에서는 기초적인 실험이 가능한 고열부하용 전자빔조사장치를 제작하여 대표적인 플라즈마 대면재료인 텅스텐에 60 keV, 30 mA의 전자빔을 조사한 후 고열부하에 따른 텅스텐의 물성변화를 측정하였다.

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