• Title/Summary/Keyword: 취성 재료

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A Study on the Optimal Grinding Condition of Ceramics using the Design of Experiments (실험 계획법을 이용한 세라믹 재료의 최적 연삭 조건에 관한 연구)

  • Jeong, Eul-Seop;Kim, Seong-Cheong;So, Ui-Yeol;Lee, Geun-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.141-146
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding conditions of ceramic materials in the grinding with diamond wheel by design of experiments. The load on wheel by varying the feed rate was related with the surface roughness due to the minute destruction phenomenon of grains for the $Si_3\;N_4\;and\;ZrO_2$. The depth of cut is related with the surface roughness because the grinding is carried out by grain shedding process due to the brittle fracture phenomenon for the $A1_2\;O_3$. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiments using design of experiments.

Nonlinear Finite Element Analysis of Reinforced Concrete Planar Members Using Rotating Orthotropic Axes Model (이방향성 회전 직교축 모델을 이용한 철근콘크리트 면부재의 비선형 유한요소해석)

  • 박홍근
    • Computational Structural Engineering
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    • v.8 no.4
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    • pp.117-127
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    • 1995
  • The objective of this research is to investigate the effectiveness of rotating orthotropic axes model in analyzing reinforced concrete planar members under cyclic as well as monotonic loading. The structural members to be addressed are moderately reinforced beams, columns, beam-column joints, and shear walls, whose failure occurs due to compressive crushing after extensive crack propagation, The rotating orthotropic axes model which is usually used for monotonic loading is developed for cyclic loading. With the existing cyclic material models of reinforcing steel and bond-slip, this material model is used for the finite element analysis. For monotonic loading, the analytical results of the rotating orthotropic axes model are compared with reinforced concrete beams which have brittle failure. For Shear wall members under cyclic loading, the analyses are compared with the experiments for the ultimate load capacity, nonlinear deformation, and pinching effect due to crack opening and closing.

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Ultra-precision Machining of Space Telescope IR Camera Lens (초정밀 가공기를 이용한 적외선 우주망원경용 렌즈의 절삭가공기술개발)

  • Yang, Sun-Choel;Kim, Geon-Hee;Kim, Hyo-Sik;Shin, Hyun-Su;Hong, Kweon-Hee;Yoo, Jong-Sin;Kim, Dong-Rak;Park, Soo-Jong;Nam, Uk-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.31-36
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    • 2005
  • Machining technique for optical crystals with single point diamond turning tool is reported in this paper. The main factors influencing the machined surface quality are studied and regularities of machining process are drawn. Optical crystals have been known to more and more important applications in the field of modern optics. Ge is more brittle material of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. The purpose of our research is to find the optimum machining conditions for ductile cutting of Ge and apply the SPDTM technique to the manufacturing of ultra precision optical components of Ge. As a result, the surface roughness is the best when cutting speed is 180m/min, feed rate is 2mm/min, depth of cut is $0.5{\mu}m$ and nose radius of tool is 0.8mm.

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The Performance Improvement of Strengthened RC Beams Using an Inserted Plate (FRP-콘크리트 경계면 삽입플레이트 활용을 통한 휨 보강 철근콘크리트 보의 성능개선)

  • Ahn, Mi-Kyoung;Lee, Sang-Moon;Jung, Woo-Young
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.73-74
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    • 2010
  • The objective of this research is to improve the flexural capacity of RC Beams. To delay prematured tension failure of concrete specimen and to improve flexural capacity of RC beam by increasing the contribution of FRP strengthening plates, a method for inserting a laminate to the interface between concrete and FRP materials. This method makes it possible to increase overall flexural performance of RC beam by FRP plate compared to normal RC beams and RC beam strengthened by bonded FRP plates. The new bonding technique is applicable to all types of reinforcement available FRP laminate, and in principle is also applicable to materials other than FRP.

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취성재료의 충격파괴에 관한 연구 I

  • 양인영;정태권;정낙규;이상호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.298-309
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    • 1990
  • In this paper, a new method is suggested to analyze impulsive stresses at loading poing of concentrated impact load under certain impact conditions determined by impact velocity, stiffness of plate and mass of impact body, etc. The impulsive stresses are analyzed by using the three dimensional dynamic theory of elasticity so as to analytically clarify the generation phenomenon of cone crack at the impact fracture of fragile materials (to be discussed if the second paper). The Lagrange's plate theory and Hertz's law of contact theory are used for the analysis of impact load, and the approximate equation of impact load is suggested to analyze the impulsive stresses at the impact point to decide the ranage of impact load factor. When impact load factors are over and under 0.263, approximate equations are suggested to be F(t)=Aexp(-Bt)sinCt and F(t)=Aexp(-bt) {1-exp(Ct)} respectively. Also, the inverse Laplace transformation is done by using the F.F.T.(fast fourier transform) algorithm. And in order to clarity the validity of stress analysis method, experiments on strain fluctuation at impact point are performed on a supported square glass plate. Finally, these analytical results are shown to be in close agreement with experimental results.

The Polishing Characteristics and Development of Ultrasonic Polishing System (초음파 폴리싱 시스템의 개발 및 특성)

  • Moon, H.H.;Park, B.G.;Kim, S.C.;Lee, C.H.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1014-1020
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    • 2003
  • We have developed the ultrasonic polishing system to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this system we were investigated the characteristics of ultrasonic polishing and deduced the major facters which affect the surface roughness by the experimental plans for three different materials such as ceramic, glass, and wafer, and so could be obtained following results. We could be obtained the excellent surface for hard-to-difficult cutting materials. The rotating speed could be found to be major factor influencing the surface roughness. In the case of ceramic and wafer, we were able to obtain good surface roughness when the feed rate and ultrasonic output is higher. In the case of glass, the surface roughness becames worse when ultrasonic output is higher because of increasing of load affacting on the particles in slurry.

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Development of Experimental Setup for Impact Punching in Brittle Materials and Analysis of Punching Mechanism (취성재료의 펀칭가공을 위한 충격 장치 개발 및 펀칭기구 해석)

  • Sin, Hyeong-Seop;Kim, Jin-Han;O, Sang-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.629-636
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    • 2001
  • In order to investigate the possibility of impact punching in brittle materials, an experimental setup was developed. In the setup, a long bar as a punch was used to apply the impact load to the specimen plate and measure the applied impact force during the impact punching process. Impact punching tests with various shape of punches were performed in soda-lime glass and silicon wafer under a different level of contact pressure. The damage appearance after the impact punching was examined according to the applied contact pressure. The minimum contact pressure required for a complete punching in glass specimens without development of radial cracks around the punched hole was sought at each condition. The minimum contact pressure increased with increasing the thickness of specimens and decreasing the end radius of punches. The profile of impact forces was measured during the impact punching experiment, and it could explain well the behavior of the punching process in brittle material plates. The measured impact force increased with increasing the contact pressure applied to the plates.

A Study on Micro Ultrasonic machining for Brittle Material Using Ultrasonic vibration (초음파 진동을 이용한 취성재료 가공기술에 관한 연구)

  • 이석우;최헌종;이봉구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.969-972
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    • 1997
  • Ultrasonic machining technology has been developed over recent years for he manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile application. The past decade has seen a tremendous in the use of ceramic in structural application. The excellent thermal, chemical and wear resistance of these material can be realized because of recent improvement in the overall strength and uniformity of advanced ceramics. Ultrasonic machining, in which abrasive particles in slurry with water are presented to the work surface in the presence of an ultrasonic-vibrating tool, is process which should be of considerable interest, as its potential is not limited by he electrical or chemical characteristics of the work material, making it suitable for application to ceramics. In order to improve the currently used ultrasonic machining using ultrasonic energy, technical accumulation is needed steadily through development of exciting device of ultrasonic machine composed of piezoelectric vibrator and horn. This paper intends to further the understanding of the basic mechanism of ultrasonic machining for brittle material and ultrasonic machining of ceramics based in the fracture-mechanic concept has been analyzed.

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고 Mn강의 용접 열영향부에서의 기계적 특성평가

  • Yu, Jae-Hong;Kim, Sang-Hun;Park, Yeong-Hwan;Lee, Chang-Hui
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.25-25
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    • 2010
  • 8 wt.% 망간 (Mn) 이 함유된 마르텐사이트계 고 Mn강은 고강도용 강재로 산업현장에 적용될 수 있는 유용한 재료이다. 그러나, 다량의 망간의 함유로 인한 용접성 저하로 상용화를 위해서는 용접성 평가가 필요하다. 본 연구에서는 gleeble simulator 를 통해 열영향부를 재현한 후 local brittle zones(LBZs) 을 규명하였다. 모재는 Electron Probe Micro Analyzer (EPMA) 및 X-Ray Diffractometer(XRD) 로 분석결과 다량의 Mn 함유로 인해 lath마르텐사이트 미세조직과 소량의 잔류 오스테나이트로 구성되어 있었다. 용접부에서 모재까지 Vickers 경도계로 경도 분포를 측정한 결과 coarse-grained heat affected zone (CGHAZ) 에서 fine-grained heat affected zone (FGHAZ) 까지 경도 증가 후 subcritical heat affected zone (SCHAZ) 까지 급격한 경도 감소 거동을 보였다. 열영향부의 미세조직은 투과전자현미경 (TEM)으로 분석하였다. 연성취성천이온도 (DBTT) 측정을 위해 온도 구간을 상온, $0^{\circ}C$, $-20^{\circ}C$, $-40^{\circ}C$, $-60^{\circ}C$, $-80^{\circ}C$으로 설정하여 charpy impact test를 시행하였다. 그 결과 coarse-grained heat affected zone(CGHAZ) 에서 조대한 결정립으로 인해 낮은 충격값을 보였다.

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Creep Characteristics of Rocks and Concrete - A Comparison (암(岩)과 콘크리트의 Creep 특성에 대한 비교평가)

  • Kim, Hak-Moon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.3 no.2
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    • pp.33-56
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    • 2001
  • It is well known fact that all rocks exhibit brittle properties and time depends strain properties (creep). An understanding of the time dependent deformation behaviour of rocks is believed to be essential in the field of civil and tunnelling. The rock and concrete creep in various forms of loading conditions and physical environment are reviewed. A comparison of creep behaviour between rocks and concrete is provided, in order to bring two existing relatively independent methods of predicting creep strain closer together. It was felt that the physical process in the creep of rocks would be similar to the process in creep of concrete. Since experiments and observations have shown that non-elastic (creep) mechanical behaviour of all crystalline solids (i.e., concrete, rocks, ceramics and refractories) and single materials have a common base. Also a comparison of the results for the accepted methods of estimating creep in rocks and concrete under - multiaxial loading was attempted to extend the knowledge of deformational characteristics of these two materials.

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