• Title/Summary/Keyword: 충격파손

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Study on Structural Analysis due to Configuration of Seat Back Frame (시트 백 프레임의 형상에 따른 구조 해석에 관한 연구)

  • Kim, Sung-Soo;Choi, Hae-Kyu;Choi, Doo-Seuk;Kim, Sei-Hwan;Oh, Bum-Suk;Cho, Jae-Ung;Kook, Jeong-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.994-1001
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    • 2012
  • The Automotive seat is the component related at passenger feeling and safety. It absorbs the impact or vibration and supplies the comfortableness. It must also have sufficient rigidity and strength to satisfy these given conditions. Two kinds of seat models are designed and studied by structural analysis. Seat back frame (b) has lower deformation and fatigue life than (a). Most deformation and damage possibility is shown at the waist, that is the middle of model. On the vibration analysis at which natural frequency is applied, model (a) has the deformation from outside to inside of model, but model (b) has the deformation from inside to outside of model. Model (b) is safer than model (a) structurally at most cases.

Investigation of Tensile Strain Rate Effects on Composite Material for Aircraft Structural Survivability Assessment (항공기 구조생존성 평가를 위한 복합재의 변형률 속도 영향성 분석)

  • Seo, Bo-hwi
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.106-111
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    • 2018
  • Hydrodynamic ram phenomenon could be generated by external threats such as impact and blast in the aircraft. High strain rate deformation caused by the hydrodynamic ram phenomenon is one of the main factors to influence structural survivability. Mechanical properties of composite structure change rapidly under conditions of high strain rate. Therefore, it is necessary to experimentally investigate the influence of strain rates for aircraft structural survivability. In this paper, tensile tests of composite material were conducted for low and high strain rates to investigate the influence of the various strain rates. Tensile modulus increases more compared to tensile strength at high strain rate under hydrodynamic ram condition. Regression analysis was conducted to predict tensile modulus at various strain rates because it is one of the main damaging factors for composite structures under high strain rate conditions. Also, the mechanical properties of composite materials were acquired and analyzed under high strain rate conditions. It is hypothesized that the results from this study would be used for designing aircraft composite structures and evaluation considering structural survivability.

도로안전시설용 시선유도봉의 신뢰성 평가법 개발

  • Gu, Hyeon-Jin;Yun, Ye-Seok
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.131-140
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    • 2011
  • 도로안전시설용 시선유도봉은 통상 도로에 설치되어 운전자의 시선을 유도하고 차선을 분리하는 용도로 사용된다. 이러한 시선유도봉은 주로 도로상에 설치되기 때문에 차량과 부딪히는 경우가 자주 발생하므로 제품의 내구성이 특히 요구된다. 종래의 시선유도봉에 대한 평가방법은 제품의 일부를 채취하여 재료의 기본 품질 성능만을 평가하였다. 그러나 현장의 도로관리를 담당하고 있는 수요기관에서는 빈번한 사고와 민원으로 인해 제품의 평가방법에 대한 문제 제기를 하였고, 완제품 상태로 신뢰성을 평가할 수 있는 방법 개발을 요구하였다. 따라서 본 연구에서는 시선유도봉의 주요 고장 요인이 되는 차량 충돌에 의한 재질 파손, 바퀴 압축에 의한 회복 불능, 제품 표면에 부착되는 반사시트의 박리 및 변색에 대한 고장 메커니즘 분석하고, 이러한 고장을 재현할 수 있는 신뢰성 평가법을 개발하고자 하였다. 주요 고장 메커니즘 분석을 위해 국내.외 평가 기준을 조사하였으며, 특히 미국 AASHTO's (American Association of State Highway and Transportaion Officials)의 NTPEP (National Transportation Products Evaluation Program)에서 수행하고 있는 내구성 평가 방법에 대한 사례 조사를 통해 국내 적용을 검토해 보았다. 또한 서울시설관리공단의 협조로 가장 주요한 고장의 요인으로 꼽히는 차량 충돌 시험을 올림픽대로 내 조각공원에서 실시하였다. 그 결과 시험실에서 고장을 재현할 수 있는 신뢰성 평가 장비 개발의 필요성이 부각되었으며, 차량 충돌과 바퀴 압축을 모사할 수 있는 신뢰성 평가 장비를 제작하였다. 시선유도봉의 신뢰성 평가는 기본적인 품질성능평가 이외에 신규로 개발된 충격시험(고온, 저온, 반사지)과 굴곡압축시험, 반사지와 재질의 내후성 시험을 실시하였다. 또한 국내 9개사(社) 10개 제품에 대한 신뢰성 비교평가를 실시한 결과, 제품의 내구성에 중요 척도가 되는 신뢰성 평가 기준을 설정할 수 있었고, 합리적인 제품의 가격 수준과 품질 수준에 대한 신뢰성 가이드를 제공할 수 있었다.

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Design and static structural analysis of KSLV-I upper stage cowls (KSLV-I 상단부 카울 설계 및 구조 해석)

  • An, Jae-Mo;Kim, Kwang-Soo;Jang, Young-Soon
    • Aerospace Engineering and Technology
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    • v.6 no.2
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    • pp.111-118
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    • 2007
  • KSLV-I which is being developed in KARI is composed with two stages, and adaptor ring is used for coupling stage. Cables for interconnecting between stage is exposed on the outside. Also 8 pyro bolts which are installed in adaptor ring are used for separation of stage. In general, cowl is used for protecting exposed parts or structure which are anxious about damage from outer environment. In KSLV-I, two kind of cowls are designed. The one is umbilical cowl, and the other is pyro bolt cowl. Because cowl is exposed on the outside, heat and pressure load developed from air have effect on cowls. Therefore verification of structural strength through static analysis is required. In this study, static analysis in load condition except heat load is accomplished. In result of analysis, structural strength of pyro bolt cowl is verified. But breakage of umbilical cowl is confirmed in pressure load condition. So design of umbilical cowl is modified for satisfying required structural strength. And structural strength of umbilical cowl through analysis is verified.

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Investigation of the Strain Rate Effects of EPS Foam (EPS Foam의 변형률속도효과에 대한 연구)

  • Kang, Woo-Jong;Cheon, Seoung-Sik;Lee, In-Hyeok;Choi, Seon-Ung;Min, Je-Hong;Lee, Sang-Hyeok;Bae, Bong-Kook
    • Composites Research
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    • v.23 no.3
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    • pp.64-68
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    • 2010
  • Expanded polystyrene(EPS) foams are often used in packaging to protect electrical appliances from impact loads. The energy absorbing performances of the EPS foams depend on several parameters such as density, microstructure and strain rate. Thus, the effects of the parameters on the strength of the EPS foams need to be investigated for an optimized packaging design by FEM. In this study, various EPS foams which have different densities were quasi-statically and dynamically loaded in order to obtain the stress-strain curves. EPS foams of various densities from 18.5 to 37.0kg/m3 were considered in the experiments. A drop-mass type apparatus was developed for the intermediate strain rate tests up to several hundreds/second. It was found from the experimental results that the strength of the EPS foams increase about 170% as the strain rate increases from 0.06/s to 60/s. Experimental results also showed that the strain rate sensitivity increases as the strain increases.

Effect of Horizontal Load on the Performance of Track Roller (수평방향 하중이 트랙롤러의 특성에 미치는 영향)

  • Kang, Bo-Sik;Lee, Choong-Sung;Kim, Yong-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.8
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    • pp.743-750
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    • 2016
  • Track rollers are the key parts that support the weight applied to the caterpillar track of construction machinery. The operating conditions of construction machinery are harsh; hence, the track rollers exposed to these conditions can experience failures such as oil leakage and breakdown of the machine, because of impacts during driving. The failure of track-rollers has a major effect on the operation of the construction machinery. Therefore, each manufacturer tries to evaluate the performance of their products by conducting a self-test. However, only the vertical loads applied to the track rollers are considered in most of the self-tests. This method has the problem of ignoring the horizontal loads that are applied to the track rollers while rotary driving, and hence it does not create the practical operating condition of the construction machinery. In this study, we have determined the experimental conditions that effectively consider the magnitudes of the vertical and horizontal loads. The results of simulations and experiments conducted to assess the influence of horizontal loads on the failure of track rollers are presented in this paper.

Development of the Piecewisely-integrated Composite Bumper Beam Based on the IIHS Crash Analysis (IIHS 충격해석에 근거한 구간 조합 복합재료 범퍼 빔 개발)

  • Jeong, Chan-Hee;Ham, Seok-Wu;Kim, Gyeong-Seok;Cheon, Seong S.
    • Composites Research
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    • v.31 no.1
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    • pp.37-41
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    • 2018
  • The aim of the current work is to characterise a piecewisely-integrated composite bumper beam based on the IIHS bumper crash protocol. IIHS bumper crash FE analysis for an aluminium type bumper beam was carried out to get the information about the dominant loading types at several regions in the bumper beam during crash. In the meantime, robust stacking sequences against tension and compression have been searched for using FE analysis of a coupon type model. After determining most effective stacking sequences for tension and compression, three-point bending simulation was preliminarily carried out to investigate the combination performance of them. Finally, IIHS bumper crash FE analysis for the piecewisely-integrated composite bumper beam, which consisted of the combination of tension effective stacking sequence and compression efficacious stacking sequence, was conducted and the result was compared with other types of composite bumper beams. It was found that the newly suggested piecewisely-integrated composite bumper beam showed superior crashworthy behaviour to those of uni-modal stacking sequence composite bumper beams.

Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave (Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발)

  • Kim, Min Soo;Yeom, Yun Taek;Park, Jin-Hyun;Song, Sung Jing;Kim, Hak Joon;Kwon, Sung Duck;Lee, Ho Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.29-36
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    • 2017
  • Recently, KTX (Korean Train Express) train stoppage accidents were mainly caused by malfunctioning equipment, aging and cracking of railway vehicles, crack breakages of brake disks, and breakages of brake disks. Breakage of brake disk can cause large-scale casualties such as high-speed collision and concern about derailment by hitting lower axle and wheel. Therefore, in this study, a brake disk with solid and ventilation type, which is the brake disk of a KTX train was modeled, and a dynamometer system was constructed to operate the disk. A Rayleigh wave was used to inspect the surface of the brake disk. An ultrasonic inspection module was developed for the brake disk by using a local immersion method due to the difficulty involved in ultrasonic inspection using an existing immersion method. In addition, the surface defects of the brake disk were evaluated using a dynamometer mock-up system and an ultrasonic inspection module of the brake disk.

Development on mechanism for opening sensitivity quality improvement of oven range door using nonlinear cam and spring (비선형 캠과 스프링을 이용한 오븐 렌지 도어의 열림 감성 품질 향상 메커니즘 개발)

  • Kim, Hwi-Yeon;Yun, Jae-Deuk;Jung, Yoong-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.616-624
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    • 2014
  • Most of oven range doors are opened from top to down. Feeling of door in case of home appliances including oven ranges affects the quality of product. The major factors to evaluate the feeling quality are opening force, closing force, and bouncing effect happened when the door is opened completely. If opening and closing forces become large, consumers may have complaints. If the bouncing effect becomes large, the impact can cause the body as well as the door to damage. Opening and closing forces, and bouncing effect must be minimized to improve the feeling quality. In this study, the mechanism which improves the existed dual compressive spring and cam structure is suggested by using nonlinear cam and spring. After the nonlinear cam is designed and manufactured for the suggested mechanism, this cam is confirmed to become more superior than the existed one by applying it to the practical oven range.

A Convergence Study through Analysis of Strength and Durability on Automotive A-Pillar (자동차의 A필러에 대한 강도 및 내구성 해석을 통한 융합 연구)

  • Oh, Bum-Suk;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.10 no.11
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    • pp.297-302
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    • 2019
  • A-pillar is closely related to safety for the purpose of protecting the bodies of passengers by mitigating the impact that may be caused by the vehicle being overturned while driving. Therefore, the A-pillar should protect these parts from a variety of dynamic loads. This study result is thought to contribute for the strength and durability of A-pillar by designing two types of parts before making this product and analyzing the product which thickness is adjusted for the light weight of vehicle. If this study result is practically applied to the parts of A-pillar in a car, it is considered that the damage can be protected by the durability verification of design. By utilizing the data of analysis and design on the strength and durability of automotive A-pillar in this study, the esthetic sense can be given by being grafted onto the real automotive part.