• 한국정밀공학회지
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• 제11권2호
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• pp.85-94
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• 1994

The cutting mechanism of ultrasonic vibration machining is characterized as two phases, that is, an impact at the cutting edge and a reduction of cutting force due to non-contact interval between tool and workpiece. In this paper, in order to identify cutting dynamics of a system with ultrasonically vibrated cutting tool, an ARMA modeling is performed on experimental cutting force signals which have a dominant effect on cutting dynamics. The aim of this study is, through Dynamic Date System methodology, to find the inherent characteristics of an ultrasonic vibration cutting process by considering natural frequency and damping coefficient. Surface roughness and stability of cutting process under ultrasonic vibration are also considered

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2007년도 춘계학술대회 논문집
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• pp.13-14
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• 2007

• 한국소음진동공학회논문집
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• 제21권8호
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• pp.720-725
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• 2011

Most ultrasonic vibration cutting tools are operated at the resonance condition of the longitudinal vibration of the structure consisting of booster, horn and bite. In this study, a transverse vibration tool with beam shape is designed to utilize the vibration characteristics of the beam. Design point of the transverse vibration tool is to match the resonance frequency of the bite to the frequency of the signal to excite the piezoelectric element in the booster. The design process to match the natural frequency of the longitudinal vibration mode of the horn and that of the transverse vibration mode of the bite is presented. Dimensions of the horn and bite are searched by trend analysis through which the standard shapes of the horn and bite are determined. After the dimensions of each component of the cutting tool consisting of booster, horn and bite are determined, the assembled structure was experimentally tested to verify that true resonant condition is achieved and proper vibrational displacement are obtained to ensure that enough cutting force is generated.

• 한국기계가공학회지
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• 제5권3호
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• pp.29-35
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• 2006

Various types of elliptical motions are generated by PZT mechanism which is composed of two parallel piezoelectric actuators. Elliptical vibration cutting(EVC) is obtained by attaching single crystal diamond cutting tool to the mechanism, and V-grooving for Brass and Aluminum is carried out by applying the EVC. It is experimentally observed that the cutting force in the process of the EVC reduces compared to the ordinary non-vibration cutting, which is due to the decrease of undeformed chip thickness and frictional force between the tool and chip. Ultrasonic elliptical vibration cutting(UEVC) suppresses burr formation and decreases cutting force still more, so UEVC makes it possible to enhance the shape accuracy of machined surface.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2011년도 춘계학술대회 논문집
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• pp.37-38
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• 2011

• 소음진동
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• 제4권2호
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• pp.147-154
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• 1994

In this study, ultransonic vibration cutting system was contructed by installing throw-away-tool tip (KT 350) by screw lock on the bending vibration mode in free-free beam. During the conventional cutting and ultransonic conventional cutting of SM45C, variations of cutting force, roughness and acceleration were measured. The results were compared and analyzed in detail, and it was found that the ultransonic vibration cutting was more effective in reducing cutting force compareed with the conventional cutting .

• 한국정밀공학회지
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• 제25권3호
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• pp.56-62
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• 2008

The biocompatibility and the fatigue strength of Co-Cr-Mo alloy are excellent, so it is used well for the material of artificial joints. The head of artificial joint needs mirror surface for reduction of abrasive resistance. Mirror finishing of Co-Cr-Mo alloy with geometrically defined single crystal diamond cutting tools is handicapped by micro chipping of tool edge. In general, it is said that the micro chipping of diamond tool is caused by work hardening of Co-Cr-Mo alloy for the cut. In the present research, mirror finishing of Co-Cr-Mo alloy by applying ultrasonic elliptical vibration cutting was carried out. The experimental results show that the micro chipping of diamond tool was suppressed and the tool wear was remarkably reduced as compared with the ordinary diamond cutting without elliptical vibration motion. It was confirmed that the good mirror surface of maximum surface roughness of 25 nmP-V was obtained for the cutting length of about 14 m. It is expected that mirror finishing of Co-Cr-Mo alloy can be achieved by applying ultrasonic elliptical vibration cutting practically.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.625-628
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• 2005

For precise micro-grooving and surface machining, ultrasonic cyclic elliptical cutting is proposed using two parallel piezoelectric actuators. The piezoelectric actuators are energized by sinusoidal voltages of varying phase which is essenstial to generating elliptical cutting. Experimental setup is composed of ultrasonic motor, single crystal diamond cutting tool, and precise motorized xyz stage. It is confirmed experimentally that the cutting performance, in terms of the cutting force, the burr formation, and the discontinuous chip formation is improved remarkably by applying ultrasonic elliptical vibration cutting.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2009년도 하계학술대회 논문집
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• pp.20-20
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• 2009

치아의 치석제거 및 치골절삭에 사용되는 초음파 스케일러는 일반적으로 마그넷형과 압전형으로 구분할 수 있으며, 최근에 들어 소형화, 저전력, 정밀성, 저비용 등의 장점으로 인해 압전형이 주로 사용되고 있다. 국내의 대부분의 치과에서 한 대 이상 운용되는 초음파 스케일러는 대부분 유럽 제품으로며, 국내에서는 이를 대체하기 위한 제품이 출시되고 있으나 아직까지 유럽 제품에 비해 출력강도, 정밀도 등에서 성능이 모자란 현실로 시장에서 외면 받고 있다. 본 연구에서는 앞서 언급한 압전 초음파 스케일러에 대한 체계적인 연구를 진행하여 외국에 비해 상대적으로 성능이 떨어지는 초음파 스케일러의 성능을 개선하고자 하였다. 이를 위하여 스케일러의 진동 발생부, 즉 압전 세라믹과 SUS 재질의 head, tail 부로 구성된 진동발생부의 최적구조톨 도출하기 위하여 유한요소 해석을 실시하였으며, 스케일러의 중심주파수 28kHz에서 최대 출력이 발생할 수 있는 구조를 도출하였다. 스케일러의 Head 와 Tail 부문의 두께와 직경, 길이 변화에 따른 중심주파수 및 출력 변위의 경향분석을 실시하였으며, 이상의 결과를 바탕으로 실제 스케일러를 제작하여 시뮬레이션의 유효성을 검증하였다. 이상의 과정으로 거쳐 개발된 압전 초음파 스케일러는 다양한 Tip 종류의 영향을 최소화할 수 있으며, 중심주파수는 28~30kHz 에서 뛰어난 성능을 나타내어 기종 유럽제품의 성능을 앞지르는 특성을 확보할 수 있었다.

• 한국기계가공학회지
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• 제13권1호
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• pp.59-65
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• 2014

To obtain an elliptical trajectory at the cutting edge during elliptical vibration cutting, sinusoidal voltage excitations of two piezoelectric actuators have commonly been used. In this study, PWM excitation, which is relatively simple to generate, was employed and its characteristics were investigated. In experimental and analytical analyses, we found that for PWM excitation, the integer-multiple frequencies of the excitation voltage distorted the shape of the elliptical trajectory, whereas at a duty ratio(DR) of 50%, the distortion of the elliptical trajectory was minimized due to disappearance of the first overtone. When the magnitude of the maximum excitation voltage was maintained at the same level for both PWM and sinusoidal excitation, PWM (DR=50%) excitation produced a greater vibration amplitude than sinusoidal excitation but resulted in more rapid saturation of a high-frequency power amplifier.