• Title/Summary/Keyword: 초음파탐상

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UT Inspection Technique of Cast Stainless Steel Piping Welds Using Low Frequency TRL UT Probe (저주파수 TRL 탐촉자를 이용한 Cast Stainless Steel 배관 용접부 초음파탐상기법)

  • Shin, Keon-Cheol;Chang, Hee-Jun;Jeong, Young-Cheol;Noh, Ik-Jun;Lee, Dong-Jin
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.29-36
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    • 2010
  • Ultrasonic inspection of heavy walled cast austenitic stainless steel(CASS)welds is very difficult due to complex and coarse grained structure of CASS material. The large size of anisotropic grain strongly affects the propagation of ultrasound by severe attenuation, change in velocity, and scattering of ultrasonic energy. therefore, the signal patterns originated from flaws can be difficult to distinguish from scattered signals. To improve detection and sizing capability of ID connected defect for heavy walled CASS piping welds, the low frequency segmented TRL Pulse Echo and Phased Array probe has been developed. The experimental studies have been performed using CASS pipe mock-up block containing artificial reflectors(ID connected EDM notch). The automatic pulse echo and phase array technique is applied the detection and the length sizing of the ID connected artificial reflectors and the results for detection and sizing has been compared respectively. The goal of this study is to assess a newly developed ultrasonic probe to improve the detection ability and the sizing of the crack in coarse-grained CASS components.

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Reliability Evaluation of Aircraft Brake Disk using the Non-contact Air-coupled Ultrasonic Transducer Method (비접촉 초음파 탐상 기법을 이용한 항공기 브레이크 디스크의 신뢰성 평가)

  • Kwak, Nam-Su;Kim, Jae-Yeol;Gao, Jia-Chen;Park, Dae-Kwang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.36-43
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    • 2016
  • Carbon fiber-reinforced silicon carbide (Cf-SiC) and SiC / SiC composites have high thermal conductivity, and excellent corrosion and wear resistance, a low coefficient for thermal expansion and are lightweight. This is why they are commonly used in parts of the aerospace industry to develop an aircraft thrust deflector, jet vane, combustion chamber, elevens, body flap, and a shingle. So, understanding how this state-of-the-art Cf-SiC affects both internal and external crack detection and determining issues during the manufacturing process of composite materials, should be evaluated according to valuation techniques in the external environment. In this paper, we apply a non-contact air ultrasonic technique of non-destructive testing techniques to perform a study on internal defect detection identification and assessment of carbon-fiber reinforced silicon carbide composites to perform basic research and applied research.

Study for Non-Destructive Testing of Polyethylene Electrofusion Joints - Ultrasonic Imaging test (폴리에틸렌 배관의 전기융착부 비파괴검사기술에 관한 연구)

  • Kil Seong Hee;Kwon Jeong Rock
    • Journal of the Korean Institute of Gas
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    • v.8 no.3 s.24
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    • pp.31-36
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    • 2004
  • Electrofusion(EF) joints have been widely used as they are easy to fuse and suitable for high-quality joints for polyethylene(PE) pipes. This paper studies the cause of defects and classifies 5 types of defects. The defect detection technique for electrofusion joints of polyethylene piping is utilized by the ultrasonic phased array technique to obtain ultrasonic images of electrofusion joints. Test sample joints have been designed and fabricated using artificial defects which were made using paper. Finally, we studied the condition of electrofusion in the field and analyzed the main causes of defects. And we classified the defect types as local lack of fusion, sand inclusion, voids or air inclusion, short stab, excess penetration or excess bead.

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Measurement of Interfacial Crack Length by Ultrasonic Scattering Compensation Depending on Thickness Variations of Bonded Dissimilar Components (이종 접합부재의 두께 변화에 따른 초음파 산란 보정에 의한 계면균열 길이의 측정)

  • Chung, Nam-Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.67-75
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    • 2006
  • In this paper, the compensation of ultrasonic scattering on interface crack depending on thickness variations of A1/Epoxy bonded dissimilar components was applied to improve measuring accuracy by using ultrasonic attenuation coefficient. The optimum conditions of theoretical value and experimental measuring accuracy by the ultrasonic method in A1/Epoxy bonded dissimilar components have been investigated. From the experimental results, the measurement method of interfacial crack lengths by using ultrasonic attenuation coefficient was proposed and discussed. After the ultrasonic scattering compensation depending on thickness variations of bonded dissimilar components was carried out, the measuring accuracy of interfacial crack length was improved by 5%.

A Study on the Pattern Recognition of Hole Defect using Neural Networks (신경회로망을 이용한 원공 결함 패턴 인식에 관한 연구)

  • 이동우;홍순혁;조석수;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.146-153
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    • 2003
  • Ultrasonic inspection of defects has been focused on the existence of defect in structural material and need has much time and expenses in inspecting all the coordinates (x, y) on material surface. Neural networks can have an application to coordinates (x, y) of defects by multi-point inspection method. Ultrasonic inspection modeling is optimized by neural networks Neural networks has trained training example of absolute and relative coordinate of defects, and defect pattern. This method can predict coordinates (x, y) of defects within engineering estimated mean error $\psi$.

Pre-Service Inspection for Reactor Vessel Penetration Nozzle (원자로 헤드 관통관 노즐 가동전 검사 수행)

  • Lee, Dong Jin;Noh, Ik Jun;Shin, Kun Chul;Kim, Hae Suck;Hong, Joo Youl;Choi, Jung Kwan
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.2
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    • pp.9-15
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    • 2010
  • US NRC issued rulemaking of 10CFR50.55a to perform the Perservice and Inservice inspection for Reactor Vessel Head Penetration Nozzle of US Nuclaer plant. The rulemaking was required the EPRI Demonstration to verify the NDE technique performing special Ultrasonic examination. In order to meet this requirement, the UT and ECT procedures was demonstrated and the NDE personnel were qualified by EPRI. In this paper, the NDE technique and analysis method are described the Preservice inspection for the Palo Verde #1/2/3 Replacement Reactor Vessel Head Penetration Nozzle using the qualified procedures and personnel.

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Development of Calibration System for Contact Transducer (초음파 탐촉자의 교정 시스템 개발)

  • Nam, Y.H.;Seong, U.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.4
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    • pp.294-299
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    • 1999
  • In this paper, the calibration system for contact transducer has been developed to improve the reliability of the inspection result of ultrasonic testing on rotors. This system consists of signal processing parts: (oscilloscope, spectrum analyzer, pulser/receiver), standard block, and user interface program. Signal processing for the calibration system was performed quickly with high accuracy. The developed system has been applied to a practical calibration of probe using the non-destructive testing on rotors, and demonstrated high sensitivity and precision.

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Ultrasonic Scatter and Compensation of Interfacial Crack due to Thickness Variation of Dissimilar Bonded Components (이종 접합부재의 두께 변화에 따른 계면균열의 초음파 산란 보정)

  • Park, Sung-Il;Chung, Nam-Yong;Jin, Yoon-Ho
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.25-30
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    • 2004
  • In this paper, the compensation of interfacial scatter due to adhesive layer and adherend thickness ratio variation was applied to improve measuring precision by calculating ultrasonic attenuation coefficient in the Al/Epoxy dissimilar bonded components. The optimum condition of theoretical value and experimental measuring accuracy by the ultrasonic method in the Al/Epoxy dissimilar bonded components have been investigated. From the experimental results, we proposed a measurement method of the interfacial crack lengths by the ultrasonic attenuation coefficient and discussed it.

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Improvement of Signal to Noise Ratio by Synthetic Aperture Focusing Technique in Ultrasonic Testing (집속 신호 합성 기법에 의한 초음파 탐상 신호 개선)

  • Lee, S.L.;Chang, K.O.;Kim, B.C.;Kim, G.G.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.4
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    • pp.271-277
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    • 1998
  • Nondestructive method can include both testing itself and analysis or evaluation of the testing results. Although vast amount of testing can be accomplished in a fairly short amount of time due to the advancement of electronic technology. it is really difficult matter to identify whether the indication found during testing corresponds to be a real defect. Thus, in ultrasonic testing, advanced digital signal processing techniques have been widely studied in order to identify the shape of the defect during testing, and one of the signal processing techniques, synthetic aperture focusing technique(SAFT) was tried for holes machined in carbon steel plate in this study. Result showed that signal to noise ratio has been improved considerably compared to the result from original RF signals.

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Development of Ultrasonic Testing System for In-Service Inspection of the Shrunk-on Type LP Turbine Roter (Shrunk-on Type 저압 터빈 로터의 가동중검사를 위한 초음파검사 시스템 개발)

  • Park, Joon-Soo;Seong, Un-Hak;Ryu, Sung-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.130-136
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    • 2009
  • Turbine, which is one of major components in nuclear power plants, requires reliable nondestructive inspections. But, accessibility of transducers is limited and interpretation of acquired signals is not easy at all due to the complication. So, in this study, we have fabricated mock-up specimens of real size and shape. we applied pulse-echo method and time-of-flight diffraction(TOFD) method for precise inspection of turbine key and wheel bore. And phased array ultrasonic testing method was adopted for wheel dovetail of turbines by using mock-up. Furthermore, an automatic scanner system was developed for in-service inspection of the developed methods.