• Title/Summary/Keyword: 초경량 재료

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Properties of quasi-noncombustible ultra-lightweight geopolymer (준불연 초경량 지오폴리머의 물성)

  • Kim, Yootaek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.3
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    • pp.132-139
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    • 2019
  • EPS (expanded polystyrene) is one of the most used building materials for insulation that is favored by its excellent heat insulation, economical efficiency and lightweight characteristics. However, EPS is vulnerable to the fire and producing large amount of toxic gases in case of fire. Therefore, ultra-lightweight geopolymer which can replace EPS is fabricated by using IGCC (integrated gasification combined cycle) fused slag and Si sludge as raw materials and the possibility of replacement on ultra-lightweight geopolymer for EPS as an insulation building material was evaluated in this study. Ultra-lightweight geopolymer can be fabricated with the pulverized IGCC fused slag having low carbon content and density, compressive strength, thermal conductivity were $0.064g/cm^3$, 0.04 MPa, and 0.072 W/mK, respectively. The thermal conductivity of ultra-lightweight geopolymer is 1.5~2.0 times higher than that of EPS suggested in the KS M 3808; however, the thermal conductivity value of geopolymer is meaningful and competitive to that of EPS in the market. Therefore, ultralightweight geopolymer can be applicable to the building material for thermal insulation purpose and have an enough possibility to replace EPS in the future because it is not only much safer than EPS in case of fire but also it can be fabricate by using waste materials from the industry.

Trend in development of cold-rolled steel sheets for automotive application (자동차용 냉연강판의 개발현황 및 동향)

  • 정우창
    • Journal of the korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.12-23
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    • 1996
  • 승용차용 소재로 사용되는 철강재료의 구성비율은 국가별, 차종별로 큰 차이를 나타내기 때문에 일률적으로 표현하기는 곤란하다. 일본의 경우 열연강판, 냉연강판, 내식성 확보를 위해 냉연강판의 표면에 여러가지 종류의 도금을 한 표면처리강판등의 보통강판이 약 76%를 차지하고 있으며 나머지는 고탄소강, 고합금강, 스테인리스강, 스프링강, 베어링강 등의 특수강재와 주철이 차지하고 있다. 본 해설에서는 승용차 차체용 소재의 대부분을 차지하는 냉연강판을 중심으로 냉연강판의 제조공정, 연진 냉연강판을 중심으로 냉연강판의 제조공정, 연질 냉연강판의 개발현황과 개발방향, 인장강도 35kgf/$min^{2}$이상의 냉연강판을 의미하는 고장력 냉연강판의 개발현황과 개발방향을 소개한후 현재 세계철강협회(IISI) 주관으로 범세계적으로 추진중인 초경량 자동차 차체(ULSAB, Ultra Light Steel Auto Body)제조를 위한 프로젝트의 진행과정 설명을 통해 경량재료에 대한 철강업체의 대응전략을 소개하고자 한다.

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개인방호용 복합재료의 기술동향

  • Yuk, Jong-Il;Yun, Byeong-Il;Baek, Jong-Gyu;Song, Heung-Seop
    • Composites Research
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    • v.22 no.6
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    • pp.52-62
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    • 2009
  • This paper is for the state of the art of the lightweight protective clothing against the mine, and it covers the preliminary work focused on the appropriate protection, ballistics, convenience, and wearability. It is suggested that the lightweight protective clothing should be fabricated with the laminated materials of high strength woven and non-woven fabrics to reduce the weight and thickness, thus improving the wearability. And partial reinforcement of the protective clothing is necessary to prevent the mortal wound near the important parts of the body without disturbing the arbitrary activity. The composition of the protective clothing should be designed in consideration of easy putting-on and taking-off in addition to easy divesture, which require little motion of the body is in case of serious injury. Additionally, status of the practical technique for high performance and ultra-light hybrid armor material were also described.

Fluidity and Mechanical Properties of Open Cell AZ31 Mg Alloy Foam

  • Yue, Xue-Zheng;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.32 no.3
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    • pp.150-156
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    • 2012
  • 발포금속은 초경량 재료로서 폐기공과 개기공의 두 가지 형태의 구조를 지니고 있으며 폐기공은 내충격성, 흡음성, 단열성의 기능을 지니고 있고, 개기공은 필터, 생체지지대, 촉매재, 열방출재 등으로 사용되고 있다. 개기공발포재는 삼차원 구조모양으로 프리커서를 이용한 압력정밀주조나 기공입자용출법으로 제조하고 있으나 기공의 크기나 셀의 형상, 두께 등을 조절하기에 어려움이 있다. 이를 해결하기 위하여 환경친화적인 펄라이트를 사용하여 목적하는 크기의 그래뉼을 제조한 후, 용융마그네슘합금을 감압주조법으로 주조하여 그래뉼의 크기로 기공율을 조절하고, 주형의 온도와 압력에 따른 유동의 길이를 측정하였다. 그래뉼 직경이 2.3 $mm{\O}$ 일때에 주형의 온도 $300^{\circ}C$ 이상, 압력이 5000 Pa 이상에서 유동길이 6.5 cm 이상을 얻었다.

Design and Analysis of Section-divided Circular Composite Wing Spar (단면분할 원통형 복합재료 날개 보 설계 및 해석)

  • Kim, Ki-Hoon;Koo, Kyo-Nam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.10
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    • pp.687-694
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    • 2019
  • A circular composite spar in the wing of ultra-light aircraft is subjected to both bending moment and transverse shear loads. However, the beam being used in the aircraft may be inefficient because the design would not take into account the characteristics of the circular tube that supports the bending moment in top and bottom arc parts and the transverse load in left and right ones. Therefore, it is necessary to efficiently fabricate the circular tube beam by properly selecting the stacking sequences or the laminated composite structure. In order to increase both bending and transverse shear strengths of the beams, in this study, a cross-section of circular tube is divided into four arcs: top, bottom, left and right ones. The commercial program, MSC/NASTRAN is used to calculate vertical displacement and the normal and shear strains with variation of parameters such as division angle of arc and fiber orientation. Based on the results, the effective parameters for the new circular composite beam are presented to increase its bending and shear strengths.

Yellow, Orange, and Red Phosphorescent Materials for OLED Lightings (OLED 조명을 위한 Yellow, Orange, Red 인광 재료)

  • Jung, Hyocheol;Park, Young-Il;Kim, Beomjin;Park, Jongwook
    • Applied Chemistry for Engineering
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    • v.26 no.3
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    • pp.247-250
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    • 2015
  • Organic light-emitting diode (OLED) research field has received great attention from academic and industrial circles. Recently, The technical feature of OLEDs is more and more attractive in the lighting market, including area emission characteristics different from other existing light sources. Features are environmentally friendly and efficient use of energy, large area, ultra-light weight, and ultrathin shape, etc. Furthermore, OLED light became the mainstream of next-generation lighting to replace the light emitting diode (LED) fluorescent light. This article summarizes phosphorescent emitting materials that have been applied to white OLEDs. In particular, the chemical structures and device performances of the important yellow, orange, and red phosphorescent emitting materials is discussed. Systematic classification and understanding of the phosphorescent materials can aid the development of new light-emitting materials.

발포금속의 현황과 장래 The Recently and future application of Metal Foams

  • Heo, Bo-Yeong;Jeong, Seung-Ryong;Kim, Byeong-Gu;Tak, Byeong-Su
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.17.1-17.1
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    • 2009
  • 발포금속은 1948년에 Sosnik에 의해 알루미늄에 수은을 증발시키는 방법으로 발포 알루미늄을 제조한 이래, 1951년 Elliot에 의해 진보된 방식인 발포 매개체를 용탕에혼입하는 방법으로 발포금속을 제조하기 시작하였다. 현재 이들 선진국가의 생산방법 및 현황은 균질 기공의 조절, 연속주조 방식과 원가절감, 그리고 제조기술의 진보를 통하여 다양한 분야에 적용되고 있다. 그러나 실용화를 위해서는 요구특성을 만족하고 동시에 가격 경쟁력을 가진 제조기술의 보유 및 개발과 독특한 특성을활용한 새로운 적용 분야의 개척이 필요하다고 생각되며, 이를 위해 Harvard, MIT, Aachen, HMI 등 구미 유수 대학과 NASA, 미국방성등의 연구기관, ERG, 신강(新鋼) wire등 산업체를 중심으로제조 및 특성평가에 관한 기초연구와 활용방안이 활발히 모색중에 있다. 그리고 일부 자동차 생산 업체를중심으로 발포금속을 적용한 초경량, 에너지 절감형의 자동차 부품 소재,항공기 방열판 등에 대한 연구가 활발하게 진행되고 있다. 특히 금속 기체의 GASAR 공법은 Lotus 공법으로 Osaka 대학에서 개발되어 열교환기, 항공기, 방열기 등으로 응용이 확대되고 있다 국내에서 완제품생산은 실내장식용 복합패널로서 한소 프라임이 운영상의 문제로 생산을 중단하였으며, 유닉슨(주), 금강(주)에서 Batch식, 금성산업에서 Pot식이 일부 생산 및 연구가 진행되었으나 현재는 본연구실의 협조로 (주) 폼텍에서 발포패널을 주로 생산하고 있고 (주)드림메탈과 (주)아크로폼텍에서일부 생산되고, (주)동일알루미늄에서는 폐 scrap을 이용한 발포 Al 제조가 연구단계에 있다. 생기원에서는 분말 가열 흡음패널이 개발되었으나 강도와 내열성이 낮아 이들 특성을 향상시크는 연구가 진행중이다. 이들 제품은 성능상으로는 동양강판의 흡음패널과 KIMM의 필터용은연구개발이 낮은 수준이며, 본 연구팀과 공동 개발한 (주)폼텍의 복합패널은 10여 가지의 실용특허로 건축마감재로서 오히려 선진국수준을능가한 상태이다, 한편, 발포금속 기능성 개발은, 이들이 가지고 있는 우수한 특성 때문에 군수용으로부터 민수 산업용까지 전분야에 적용이 가능한 소재이므로 수요처를확장하고 있으므로 제품의 균질성, 안정성과 기능성 개발 향상을 위해 지속적이고 체계적인 연구가 필요하다고 생각된다.

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A Feasibility Study on Resilient Modulus of Expanded Polystyrene (EPS) Geofoam as a Flexible Pavement Subgrade Material (연성포장의 노반재료로서 EPS 지오폼의 회복탄성계수에 관한 적합성 연구)

  • Park, Ki-Chul;Chang, Yong-Chai
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.12
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    • pp.63-70
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    • 2011
  • Expanded Polystyrene (EPS) is a type of geosynthetic material manufactured with various strengths, unit weights, and dimensions. Due to recent advances in research on EPS, the use of EPS has increased dramatically. This super light weight material has a unit weight of approximately $0.16{\sim}0.47kN/m^3$, equivalent to 6.3~15.7 of that of most natural soils with conditions of fill materials. In spite of this advantage, it is noted that no standard method of resilient modulus test on EPS geofoam was reported and no literature on resilient modulus test methods for EPS geofoam exist. The main object of this study was to investigate feasibility of the resilient modulus of EPS when it was applied for flexible pavement. The investigation of the feasibility was completed based on the results from triaxial tests.

A Study on the Hydraulic and Heat Transfer Characteristics for the Wire-woven Bulk Kagome(WBK) Composed of Aluminum Helix Wires (알루미늄 나선형 와이어로 직조된 다층 Kagome truss PCM의 유동 및 열전달 특성에 관한 연구)

  • Joo, Jai-Hwang;Kang, Bo-Seon;Kang, Ki-Ju
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2061-2066
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    • 2007
  • Recently, ultra-lightweight materials with open, periodic cell structures take much attention owing to its potential for multi-functionality such as load bearing, thermal dissipation, and actuation. This paper presents experimental results on the hydraulic and heat transfer characteristics for the Wire-woven Bulk Kagome(WBK) composed of aluminum 1100 wires. The overall pressure drop and heat transfer of the WBK specimen have been experimentally investigated under forced air convection condition. The pressure loss and heat transfer performance of the aluminum WBK are compared with other heat dissipation media. It was shown that heat transfer depended on relative density and surface area density. Comparison with metal foams and other heat dissipation media such as packed beds, lattice frame materials, louvered fins, and other materials suggests that the aluminum WBK competes favorably with the best available heat dissipation media in heat transfer performance.

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A Study on the Fluid Flow and Heat Transfer Characteristics for the Wire-woven Bulk Kagome(WBK) Composed of Aluminum Helix Wires (알루미늄 나선형 와이어로 직조된 다층 Kagome Truss PCM의 유동 및 열전달 특성에 관한 연구)

  • Joo, Jai-Hwang;Kang, Bo-Seon;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.1
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    • pp.15-22
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    • 2008
  • Recently, ultra-lightweight materials with open, periodic cell structures take much attention owing to its potential for multi-functionality such as load bearing, thermal dissipation, and actuation. This paper presents experimental results on the fluid flow and heat transfer characteristics for the Wire-woven Bulk Kagome (WBK) composed of aluminum 1100 wires. The overall pressure drop and heat transfer of the WBK specimen was experimentally investigated under forced air convection condition. The pressure loss and heat transfer performance of the aluminum WBK were compared with other heat dissipation media. It was shown that heat transfer characteristics depended on relative density and surface area density. Comparison with metal foams and other heat dissipation media such as packed beds, lattice frame materials, louvered fins, and others suggests that the aluminum WBK competes favorably with the best available heat dissipation media in heat transfer performance.