• Title/Summary/Keyword: 체결 해석

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두꺼운 복합적층판의 기계적 체결 거동에 대한 유한요소 해석

  • 김유준;김형근;황태경;도영대
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.29-29
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    • 1997
  • 각광 받는 구조재료인 섬유강화 복합적층재에 대한 기계적 체결 거동은 본질적인 재료의 이방성에 의해서 파단강도가 파단 모우드와 매우 밀접한 관련을 갖는 것으로 알려져 있다. 따라서, 복합적층판 체결부의 정밀 구조 설계에서는 단순화에 따른 오차를 줄이고 정밀해에 의한 설계 및 해석이 요청된다. 특히, 층간응력 성분을 무시할 수 없는 두께를 갖는 복합적층 판의 기계적 체결부 해석이나 실제 구조물의 체결부에서 발생하는 굽힘이나 비틀림과 같은 하중 상태를 묘사하기 위해서도 정밀한 3차원 응력 해석은 필요하다. 하지만, 지금까지 기계적 체결부의 거동에 관한 연구는 층간응력 성분들을 어느정도 무시할 수 있는 얇은 평판에 대한 2차원 응력해석에 주로 국한되어 왔으며, 일부 수행된 체결부에 대한 3차원 응력 해석의 경우 여러 단점을 갖는 3차원 연속체 요소에 의한 유한요소 해석이 수행되었을 뿐이다.본 연구는 층간응력 성분들을 무시할 수 없는 두께를 갖는 복합적층판의 기계적 체결부 해석에 지금까지 사용되어온 3차원 연속체 요소에 의한 유한요소 방법이 갖는 단점들을 개선한 Layerwise 유한요소법을 이용하여 3차원 응력해석을 수행하였다. 특히, 선형상보성원리에 근거한 최적설계 기법을 응용하여, 기계적 체결시 핀과 적층판의 홀 사이에 발생하는 하중 전달 과정을 모사하고, 접촉력에 의한 홀 주위의 복잡하고 국부적인 응력 집중현상을 규명하여본다.

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Progressive Filure Analysis of Composite Double Bolted Joints using Gradual Degradation Model (점진적 강성 저하 모델을 이용한 복합재 이중 볼트 체결부의 점진적 파손 해석 연구)

  • Kim, Pyunghwa;Kim, Sungmin;Doh, Sungchul;Yoon, Donghyun;Park, Jungsun
    • Journal of Aerospace System Engineering
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    • v.13 no.6
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    • pp.26-35
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    • 2019
  • In this paper, progressive failure analysis is performed on composite joints widely used in various industries such as the aerospace industry. The analysis was conducted on single bolted joints to confirm its reliability and in succession on double-bolted composite joints as well to study the characteristics of progressive failure. Hashin failure criteria and EGDM (energy based gradual degradation model) were used for the analysis. Failure variables are defined by four failure modes, respectively. According to the variables, stiffness degradation has been calculated. As a result of comparing the test and analysis results of single-bolted joints, the error was below 5% and it showed that the analytical results are rather credible. Also, the parametric analysis consequences were obtained conducting the process-progressive failure analysis on the double-bolted composite joints considering edge-distance ratio (e/d ratio) and bolt spacing.

접촉요소(Contact Element)를 적용한 나사체결부(Thread joint)의 구조해석

  • 구송회;이방업;조원만;이환규
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.15-24
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    • 1996
  • 로켓모타의 연소관은 구조적인 편의성 및 경량화를 위하여 도옴-실린더부와 실린더-노즐부에 나사체결방법을 많이 적용하고 있는데, 나사의 골부위에 집중응력이 발생하여 인장강도를 넘는 응력이 발생하는 경우가 있다. 본 연구에서는 나사의 골부위의 응력수준을 좀 더 정확히 예측하기 위하여 나사체결시 작용하는 조립 토오크에 의한 초기하중을 고려한 구조해석을 수행하였으며, 나사부위에 발생하는 응력이 항복강도를 초과하므로 정확한 해석을 위하여 탄소성해석을 수행하였다. 조립 토오크에 의한 초기하중은 나사체결 멈춤부에 음(-)의 접촉 간극을 부여하여 모델링하였으며, 조립 토오크의 크기는 나사체결 근접부에서 변형률을 측정하여 모사하였다. 해석결과 초기하중을 고려하여 구조해석을 수행하면 최대예상 작동압력에서 초기하중의 영향은 거의 나타나지 않았으며, 마찰계수를 감소시키면 최대응력이 감소하여 구조적 안전성이 증가할 것으로 판단된다.

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Linear and Nonlinear Structural Analysis for the Assembled Structures of Pressure Rice Cooker (전기보온압력밥솥 체결 구조물의 선형 및 비선형 구조 해석)

  • Lee, Seung-Pyo;Kim, Kwang-Suk;Koh, Byung-Kab
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.3
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    • pp.493-499
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    • 2009
  • The assembled structures of pressure rice cooker are consisted of oven, top heater plate and locking ring. Since pressure is applied to the assembled structures, it should be necessary to check the safety. In this paper, structural analyses are performed from design and fracture point of view. For the design point of view, linear analysis is performed to assembled structure and for the fracture point of view, nonlinear analysis is performed to locking ring. From these results safety evaluation technique for the assembled structures of pressure rice cooker is proposed.

Equivalent Model Development of Fastened Joint and Probablilistic Analysis of Static/Dynamic Characteristics of Structures (체결부 등가모델 개발 및 확률기반 정/동특성 연구)

  • Kang, Kwang-Jin;Won, Jun-Ho;Choi, Joo-Ho
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.411-414
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    • 2011
  • 구조물에서의 소음은 일반적으로 볼트, 스냅, 힌지, 용접 등과 같은 체결부에서 발생한다. 이러한 소음을 정확히 예측하기 위해서는 구조물이 갖는 실제적인 동적특성(고유진동수, 주파수응답함수) 해석기술이 필수적으로 선행되어야 한다. 그러나 현재의 동적특성 해석기술은 체결부 특성을 무시하거나 많은 시간을 수반되는 상세모델을 적용하여 해석한다. 본 연구에서는 간단한 요소를 사용하여 체결부 상세모델을 대처할 수 있는 등가모델 개발을 수행하였고 실제모델과의 비교를 통해 타당성을 검증하였다. 또한, Monte-Carlo Simulation(MCS)을 사용하여 구조물의 확률기반 해석을 수행하였다.

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A study on the strength of mechanically fastened composite joint using the linear analysis (선형해석을 이용한 복합재료 기계적 체결부의 강도평가에 관한 연구)

  • Chun, Young-Jun;Choi, Jin-Ho;Kweon, Jin-Hwe;Lee, Sang-Chan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.9
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    • pp.49-56
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    • 2004
  • With the wide application of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joint have become a very important research area because they are often the weakest areas in composite structures. In this paper, the linear finite element analyses in which the pin of the composite joint was assumed to be the frictionless rigid body were performed and predict the strength of the mechanically fastened composite joint using the failure area index method. By the failure area index method, the strength of the mechanically fastened composite joint which has the specimen of different shape, hole size and stacking sequence could be predicted within 12.2%.

Stiffness Determination of a Bolted Member Using Optimization Technique (최적화 기법을 이용한 모울트 체결체의 강성 평가)

  • 김태완;손용수;박성호
    • Computational Structural Engineering
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    • v.6 no.4
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    • pp.99-105
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    • 1993
  • In this paper a useful method on evaluating the joint stiffness of a bolted member was introduced using optimization technique on the basis of Finite Element Method. A finite element model having one directional gap element at boundary area was introduced to compensate the prying force in jointed members which might be caused by geometrical configuration of members. Results showed a good agreement with classical method in certain range and will be available to define the appropriate design margin of pre-load design.

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Failure Load Prediction of the Composite Adhesive Joint Using the Damage Zone Ratio (파손영역비를 이용한 복합재 접착 체결부의 파손강도 예측)

  • Lee, Young-Hwan;Ban, Chang-Su;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.21 no.4
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    • pp.22-28
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    • 2008
  • The composite joint has become an important research area because the structural efficiency of a structure with a joint is determined by its joints rather than by its basic structure since the joints are often the weakest areas in composite structures. In this paper, the strengths of adhesive joints consisting of metal and composites were predicted and tested by the maximum strain theory and damage zone theory. Nonlinear finite element analyses of adhesive Joints considering the material nonlinearity of the adhesive layer were performed. From the tests and analyses, the strengths of the adhesive joints could be predicted to within 22.2% using the damage zone ratio.

Structural analysis of joint part by adhesive length of a composite pressure vessel with separated dome (돔 분리형 연소관의 접착 길이에 따른 체결부의 구조해석)

  • Jeon, Kwang-Woo;Shin, Kwang-Bok;Hwang, Tea-Kyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.933-937
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    • 2011
  • In order to determine optimal design length of adhesive joint of a composite pressure vessel with separated dome, stress analysis of joint part according to changes of adhesive length was done. Adhesive length has a range of 50mm to 300mm as design variables. The ratio of adhesive length with any stress gradient to initial non-stressed adhesive length was called "stress gradient length ratio" and selected as objective function. The stress gradient length ratio of joint part with adhesive length of more than 200mm was increased very slowly with increase of adhesive length. It means that adhesive length of about 200mm could be the optimal value to ensure the structural safety of joint part against internal pressure of 2,500 psi.

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Analysis of Joints Using Metal Seals in Liquid Rocket Engine Turbopump (액체로켓엔진 터보펌프의 금속 실 체결부 해석)

  • Yoon, Suk-Hwan;Jeon, Seong Min;Kim, Jinhan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.6
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    • pp.105-112
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    • 2013
  • Turbopump is typically an assembly of rotors and casings, and there are a number of joints between them. Every joint should be leak-proof, so there is always a seal to accomplish the goal. Among various seals, metal seals are advantageous in that they are robust at high pressure, and at wide range of temperature. In this study, flange joints using conical seal made of stainless steel, solid flat metal seal made of copper and metal C seal made of Inconel 718 were structurally designed and analyzed, considering both initial tightening and operating conditions.