• Title/Summary/Keyword: 청정생산기술개발

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Process Design of Low Energy Azeotropic and Extractive Distillation Process for Bioethanol Recovery (바이오에탄올 회수를 위한 에너지 절약형 공비증류공정과 추출증류공정)

  • Kim, Jong Hwan;Lee, Doug Hyung;Hong, Sung Kyu;Park, Sang Jin
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.348-355
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    • 2008
  • Recently, an understanding of new sources of liquid hydrocarbons such as bio-ethanol is economically very important. The present dissertation is also designed with purpose of developing the energy-saving process for the separation of bio-ethanol. In order to illustrate the predictability of proposed process for the separation of bio-ethanol, the experimental data from literatures and real plant data are used. Application of the thermodynamics of multicomponent mixtures and phase equilibria to the extractive distillation process with syntheses of heat exchanger network has enabled the development of energy-saving process for different separating agents. Developed process is capable of minimizing the energy usage and the environmental effect. This extractive process is also able to properly describe the effect of impurities, the choice of separating agent. Simulation results of extractive distillation using ethylene glycol show that impurities do not affect to extractive distillation operation and agent, ethylene glycol, was recycled without any loss. It is possible that extraction distillation has various heat network for anhydride ethanol and recovery of ethanol is maximized. Ethylene glycol as separating agent has a high boiling point to eliminate azeotropic point and on the contrary solubility of agent is low to be almost completed recovered. Proposed process is also the energy efficient process configuration in which 99.85mole% anhydride ethanol can be produced with low energy of 1.37198 (kg steam/kg anhydride ethanol).

High-power Operation of a Yb Fiber Laser at 1018 nm (1018 nm 파장의 고출력 Yb 광섬유 레이저)

  • Oh, Ye Jin;Park, Hye Mi;Park, Jong Seon;Park, Eun Ji;Kim, Jin Phil;Jeong, Hoon;Kim, Ji Won;Kim, Tae Hyoung;Jeong, Seong Mook;Kim, Ki Hyuck;Yang, Hwan Seok
    • Korean Journal of Optics and Photonics
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    • v.32 no.5
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    • pp.209-214
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    • 2021
  • High-power continuous-wave operation of a Yb-doped double-clad fiber laser at 1018 nm, pumped by high-power diode lasers at 976 nm, is reported. Based on numerical calculation of the gain and laser signal power along the length of the Yb fiber, it is found that robust operation at 1018 nm can be achieved for a high Yb3+-ion excitation density greater than 11.5%, accompanied by high suppression of the feedback from the fiber's end facet. The Yb fiber laser constructed in house yields 626 W of continuous-wave output at 1018 nm for 729 W of incident pump power, corresponding to a slope efficiency of 86.6%. The prospect for power scaling is considered.

Evaluations of Life Cycle Assessment on Indium-Tin-Oxide Electrochemical Recycling Process (디스플레이 투명전극용 인듐-주석-산화물의 전기화학적 재활용 공정에 관한 전과정 평가)

  • Kim, Raymund K.I.;Lee, Na-Ri;Lee, Soo-Sun;Lee, Young-Sang;Hong, Sung-Jei;Son, Young-Keun;Hong, Tae-Whan
    • Clean Technology
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    • v.19 no.4
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    • pp.388-392
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    • 2013
  • Iindium-tin-oxide (ITO) material was had to use in display application as transparent electrode. However it would be problems comes up, the depletion of indium, tin and energy consumption of production process. Therefore recently trend was demanded alternative ITO material and recycling/reused ITO. In this conditions, the environmental impact have to express correct value about recycling/reused ITO process. The life cycle assessment was valuable method in this process. Thus first step was carried out separating in/out put (material) sources and then, exactive data base (DB) was applied. The result of environment impact was calculated by affect categories and recycling rate was set to 34% (This value was measured in previous project). The rate (g) of ITO material was calculated by chemical equivalent. In result, environmental impact were revealed acidification potential and abiotic depletion and if do not recycle/reuse ITO, $ 476 per 1 ton waste in land.

Coal gasification with High Temperature Steam (고온(高溫) 수증기(水蒸氣)를 이용한 석탄(石炭) 가스화)

  • Yun, Jin-Han;Kim, Woo-Hyun;Keel, Sang-In;Min, Tai-Jin;Roh, Seon-Ah
    • Resources Recycling
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    • v.16 no.6
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    • pp.28-33
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    • 2007
  • Coal is the most abundant energy source and deposited in every area of world. Combustion process with lower efficiency has been mainly used. Therefore, implementation of more efficient technologies, involving gasification, combined cycles and fuel cells, would be a key issue in the plans for more efficient power generation. In these technologies, gasification has been studied for decades. However, coal gasification to high value combustible gas such as hydrogen and carbon monoxide is focused again due to high oil price. The gaseous product, called syngas, can be effectively utilized in a variety of ways ranging from electricity production to chemical industry (as feedstock). In this study, coal gasification with ultra high temperature steam has been performed. The effect of steam/carbon ratio on the produced gas concentrations, gasification rate and additional products like tar, ammonia and cyan compounds has been determined.

Correlation of Microstructure with Mechanical Properties by Welding Conditions of Electric Resistance Welding(ERW) (전기저항용접(ERW)조건에 따른 미세조직과 기계적 특성의 연관성)

  • Lee, Kyung-Min;Lee, Dong-Eon;Kim, Sung-Woong;Yoon, Byung-Hyun;Kang, Hee-Jae;Kang, Nam-Hyun
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.27-27
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    • 2010
  • 청정에너지원의 수요가 증가함에 따라 에너지원의 공급로의 역할을 하는 강관의 수요가 증가하고 있다. 소재가공 기술의 발전과 함께 경량의 고장력 강재의 적용은 공급로의 역할을 하는 강관의 비용절감 및 자원의 효율적 이용 측면에서 지속적으로 연구 개발을 이어왔다. 이러한 추세에 따라 구조용 또는 라인파이프용 강관에서도 고장력 강재의 적용과 함께 고인성 그리고 용접성의 향상을 위한 다양한 라인파이프용 강재의 개발과 이의 적용이 그간 활발히 진행되어왔다. 용도상 반드시 필요한 특성인 고장력, 고인성, 용접성 등 외에도 다양한 강재의 사용에 따른 제조공정상 즉 용접공정에서 발생될 수 있는 용접부의 기계적 특성 변화에 대한 특성 연구 및 기술 연구가 계속 되어왔다. 주로 강관을 생산하는데 쓰이는 ERW (Electric Resistance Welding) 공정에서도 이러한 문제점을 해결하기 위해 많은 연구가 진행되고 있다. ERW는 높은 생산성과 낮은 제조비용의 장점을 가지고 있으나 용접 후 용접부의 기계적 특성 감소로 인한 단점이 있다. 때문에 기계적 특성향상을 위해 최적의 용접조건에 대해 연구해야 할 필요가 있다. 본 연구에서는 4가지 합금강관의 ERW 용접시 용접 입열량의 변화와 용접부의 후열처리를 통한 미세조직의 변화와 기계적 특성에 대해서 고찰하였다. 4강종 시편의 미세조직을 OM, SEM을 통한 분석 이후 인장시험 및 경도시험 등을 통해 기계적 특성을 평가하였다. 대부분의 시편에서 입열량의 증가에 따라 Ferrite 분율이 증가하였고 용접중앙부의 Ferrite 양이 용접경계부 보다 많았다. Ferrite 집중부의 분포가 극명하게 관찰되었던 DP780 (적정) 강종과 미세하게나마 Ferrite 집중부가 존재하였던 K55 (과소, 과대) 강종에서 나란히 경도 하락 현상이 관찰되었다. 이는 강종마다 고유의 Ceq, 합금 중 Mn 농도, 입열량 등에 의한 복합적인 이유 때문으로 판단된다. 탄소가 0.3~0.4 wt% 함유된 중탄소강인 S45C, K55의 경우 용접중앙부와 용접경계부의 페라이트 분율 차이가 큰 것을 알 수 있었다. 이는 용접시 열에 의한 탈탄현상으로 인해 나타나는 현상으로 판단된다.

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Dehydration of Lactic Acid to Bio-acrylic Acid over NaY Zeolites: Effect of Calcium Promotion and KOH Treatment (NaY 제올라이트 촉매 상에서 젖산 탈수반응을 통한 바이오아크릴산 생산: Ca 함침 및 KOH 처리 영향)

  • Jichan, Kim;Sumin, Seo;Jungho, Jae
    • Clean Technology
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    • v.28 no.4
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    • pp.269-277
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    • 2022
  • With the recent development of the biological enzymatic reaction industry, lactic acid (LA) can be mass-produced from biomass sources. In particular, a catalytic process that converts LA into acrylic acid (AA) is receiving much attention because AA is used widely in the petrochemical industry as a monomer for superabsorbent polymers (SAP) and as an adhesive for displays. In the LA conversion process, NaY zeolites have been previously shown to be a high-activity catalyst, which improves AA selectivity and long-term stability. However, NaY zeolites suffer from fast deactivation due to severe coking. Therefore, the aim of this study is to modify the acid-base properties of the NaY zeolite to address this shortcoming. First, base promoters, Ca ions, were introduced to the NaY zeolites to tune their acidity and basicity via ion exchange (IE) and incipient wetness impregnation (IWI). The IWI method showed superior catalyst selectivity and stability compared to the IE method, maintaining a high AA yield of approximately 40% during the 16 h reaction. Based on the NH3- and CO2-TPD results, the calcium salts that impregnated into the NaY zeolites were proposed to exit as an oxide form mainly at the exterior surface of NaY and act as additional base sites to promote the dehydration of LA to AA. The NaY zeolites were further treated with KOH before calcium impregnation to reduce the total acidity and improve the dispersion of calcium through the mesopores formed by KOH-induced desilication. However, this KOH treatment did not lead to enhanced AA selectivity. Finally, calcium loading was increased from 1wt% to 5wt% to maximize the amount of base sites. The increased basicity improved the AA selectivity substantially to 65% at 100% conversion while maintaining high activity during a 24 h reaction. Our results suggest that controlling the basicity of the catalyst is key to obtaining high AA selectivity and high catalyst stability.

Physical property evolution along gas hydrate saturation for various grain size distribution (다양한 입도분포에서의 하이드레이트 함유량에 따른 물성 변화 양상 연구)

  • Jung, Jaewoong;Lee, Jaehyung;Lee, Joo Yong;Lee, Minhui;Lee, Donggun;Kim, Sejoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.149-149
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    • 2011
  • 청정 에너지원으로 높은 잠재력을 가지고 있는 가스하이드레이트는 상업적 기술개발이 미확보된 상태임에도, 우리나라에서 부존이 직접적으로 확인되었기 때문에 에너지원으로서 그 중요성이 부각되고 있다. 현재 전세계적으로 가스하이드레이트 개발 및 생산에 관한 연구가 활발히 진행되고 있으며 이에 대한 기초자료로서 가스하이드레이트가 함유된 퇴적층의 물성자료가 필요하다. 이에 따라 본 연구에서는 입도 분포별 총 5가지의 미고결 시료를 대상으로 투과도, p파속도, 전기비저항 측정을 수행하였다. 연구에 사용된 미고결 시료는 Hama#5($774{\mu}m$), #6($485{\mu}m$), #7($258{\mu}m$), #8($106{\mu}m$) 4가지와 Hama#6과 Hama#7을 1:1($371{\mu}m$)로 혼합하여 사용하였다. 실험에 사용된 장비는 가스하이드레이트를 인공적으로 생성시키기 위해 퇴적층을 모사할 수 있는 고압셀과 자료획득장비, 유체 주입장비, 온도 유지장비이다. 또한 투과도 측정에는 차압계, 전기비저항 측정에 RLC meter, p파속도 측정에 음파 송수신장비를 사용하여 각각의 물성을 측정하였다. 실험과정을 단계별로 요약하면 먼저 시료를 고압셀에 충진한 뒤 주입된 물의 양으로부터 공극률을 측정하고, 절대 투수계수를 측정하였다. 그 후, 메탄가스를 주입하여 퇴적층 내 수포화도(water saturation)를 잔류상태(irreducible saturation)로 유지시키고 메탄가스를 추가적으로 주입하여 원하는 압력까지 가압한 뒤 온도를 $1^{\circ}C$로 낮추었다. 가스하이드레이트의 생성은 급격한 압력강하로부터 알 수 있다. 최종적으로 가스하이트레이트가 함유된 퇴적층의 상대 투수계수를 측정하기 위해 메탄가스를 주입하였고 각각의 측정장비를 통해 전기비저항 및 p파 속도를 측정하였다.$V_g$, $V_h$, $V_w$, $V_ss$는 각각 가스의 부피, 하이드레이트의 부피, 물의 부피, 모래의 부피이다. 또한 수포화도, $S_w=\frac{V_w}{V_v}$이며 하이드레이트 포화도, $S_h=\frac{V_w}{V_v}$, 가스 포화도, $S_g=\frac{V_g}{V_v}$로 정의된다. 본 실험의 결과 투과도는 가스의 부피비, $\frac{V_g}{V}=nS_g$에 민감한 반응을 보였으며, 비저항은 공극수의 부피비, $\frac{V_w}{V}=nS_w$에 민감한 반응을 보였다. 또한 p파 속도는 고체의 부피비, $\frac{V_s+V_h}{V}=n(1-S_h)$에 민감한 반응을 보였다. 이러한 실험의 결과는 가스하이드레이트 개발, 생산 연구에 있어 기초 물성자료로 활용되는데 도움을 줄 것이다.

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Effect of Dispersion Solvent on Properties of Fluorinated Polymer Reinforced Composite Membrane for Fuel Cell by Solution Coating Method (용액 코팅법을 통한 연료전지용 불소계 전해질 강화복합막의 특성에 미치는 분산용매의 영향)

  • Yook, Seung Ho;Yoon, Ki Ro;Choi, Jihun;Lee, Ju Sung;Kim, Jong Min;Lee, Seung Woo;Lee, Kwan-Young;Kim, Jin Young
    • Korean Chemical Engineering Research
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    • v.57 no.3
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    • pp.413-419
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    • 2019
  • In the recent, as a world demand of energy resources has been transformed from fossil fuels to hydrogen-based clean energy resources, a huge attention has been attracted to increase the performance and decrease a production cost of core materials in fuel cell technology. The utilization of reinforced composite membranes as electrolytes in the polymer electrolyte membrane fuel cells can reduce the use of high cost perfluorosulfonic acid (PFSA), mitigate the cell impedance, and improve the dimensional stability as well as the interfacial stability, giving rise to achieve both an improved performance and a reduction of production costs of the fuel cell devices. In this study, we investigate the effects of physical characteristics and cell performances according to the various ionomer solvents in the solution based manufacturing process of reinforced composite electrolyte membrane.

Numerical Prediction for Fluidized Bed Chlorination Reaction of Ilmenite Ore (일메나이트광의 유동층 염화반응에 대한 수치적 예측)

  • Chung, Dong-Kyu;Jung, Eun-Jin;Lee, Mi Sun;Kim, Jinyoung;Song, Duk-Yong
    • Clean Technology
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    • v.25 no.2
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    • pp.107-113
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    • 2019
  • Numerical model that considered the shrinking core model and elutriation and degradation of particles was developed to predict selective chlorination of ilmenite and carbo-chlorination of $TiO_2$ in a two stage fluidized bed chlorination furnace. It is possible to analyze the fluidized bed chlorination reaction to be able to reflect particle distribution for mass balances and the chlorination reaction. The numerical model showed an accuracy with error less than 6% compared with fluidized bed experiments. The chlorination degree with particle size change was greater with a smaller particle size, and there was a 100 min difference to obtain a chlorination degree of 1 between $75{\mu}m$ and $275{\mu}m$. This was not shown to such a great extent with variation of temperature ($800{\sim}1000^{\circ}C$), and there was only a 10 min difference to obtain a chlorination degree of 0.9. In the first selective chlorination process, the mass reduction rate approached to the theoretical value of 0.4735 after 180 min, and chlorination changed the Fe component into $FeCl_2$ or $FeCl_3$ and showed nearly 1. In the second carbo-chlorination process, the chlorination degree of $TiO_2$ approached 0.98 and the mass fraction reached 0.02 with conversion into $TiCl_4$. In the first selective chlorination process, 98% of $TiO_2$ was produced at 180 min, and this was changed into 99% of $TiCl_4$ after an additional 90 min. Also the mass reduction rate of $TiO_2$ was reduced to 99% in the second continuous carbo-chlorination process.

Eco-Industrial Park (EIP) Development and Key Technologies for Clean Production (청정 생산을 위한 생태산업단지 구축과 주요기술)

  • Yoo, ChangKyoo;Heo, Soon-Ki;Yoo, Dong Joon;Lee, SeungJun;Shin, Ji Na;Park, Yong Joon;Yoon, Hack Mo;Chun, Hee Dong;Moon, Jeong Ki;Lee, In-Beum
    • Korean Chemical Engineering Research
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    • v.43 no.5
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    • pp.549-559
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    • 2005
  • Sustainable industrial development which can minimize an ecological effect by the mankind exertion is recently interested due to an environmental contamination and a resource exhaustion problem. An eco-industrial park (EIP) is a community of manufacturing and service businesses seeking enhanced environmental and economic performance through collaboration in managing environmental and resource issues, including energy, water, and materials. EIP developments which improve a production plant within an eco-friendly greenfield and design a new industrial ecosystem are accomplished recently, which can efficiently re-use the waste and resources from each company within EIP. In this review, the outside and domestic case studies of EIP and cornerstone technologies to develop the EIP, such as energy integration, waste reuse, mass flow analysis, water pinch, and life cycle assessment, are summarized.