• Title/Summary/Keyword: 진동 내구성

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Applied Cases and Application Technologies of Ultrasonic Nanocrystalline Surface Modification and Accelerated Fatigue Life Evaluation Using Ultrasonic Elastic Vibrational Energy (초음파탄성진동에너지를 이용한 표면개질처리 및 가속피로수명평가 기술의 적용사례 및 응용기술)

  • Jo, In-Sik;Jo, In-Ho;Oh, Joo-Yeon;Lee, Chang-Soon;Pyoun, Young-Sik;Park, In-Gyu
    • Transactions of the KSME C: Technology and Education
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    • v.1 no.1
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    • pp.115-121
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    • 2013
  • It is greatly expected that the technologies of durability enhancement and evaluation for the core structures of plant facilities, marine plant and bridge constructures will be greatly expanded in the plant industry fields. In this study, the actively ongoing applied cases were tried to be analyzed in the present domestic industry fields through the Ultrasonic Nanocrystalline Surface Modification (UNSM) and Ultrasonic Fatigue Test (UFT) technologies using ultrasonic elastic vibrational energy, and the new application technology to improve the durability of plant industry field, especially plant facilities, marine plant and core weld components of bridge constructures will be presented.

Durability Evaluation by Strength due to Load Direction of Press in Common Use (상용 프레스의 하중 방향에 따른 강도에 의한 내구성 평가)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.52-59
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    • 2013
  • In this study, strength and durability are investigated using structural and vibration analyses on models 1 and 2 of a press in common use. Model 1 has a structure in which a punch is applied from the upper part to the lower part; however, model 2 a structure in which a punch is applied from the lower part to the upper part. Maximum displacements of models 1 and 2 are 0.018184 mm and 0.025498 mm, respectively. Maximum equivalent stresses of models 1 and 2 are 14.144 MPa and 18.58 MPa respectively. Maximum displacements are shown for the punches of both models; model 1 has less deformation than model 2. Model 1 has more durability than model 2, as determined by an investigation of the structural strength. Using natural frequency analysis, model 1 was found to have maximum deformation in the upper part of punch. Mode1 2 has its maximum deformation in the column part of the body and the upper part of the fixed pin. Using harmonic stress analysis, the maximum deformations were found on the punch part and column part of the body in the cases of models 1 and 2, respectively. As the maximum total deformation and equivalent stress in the case of model 2 are shown to become 40 times those values of model 1, the vibration durability of model 2 can be seen to be weaker than that of model 1.

Analysis Study on Vibration Durability on Lens Manufacturing System of Camera (카메라의 렌즈 생산 시스템에 대한 진동 내구성에 관한 해석 연구)

  • Cho, Jae-Ung;Kim, Young-Choon;Joung, Woon-Se
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.5
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    • pp.2617-2622
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    • 2014
  • In this study, the critical frequency happened at system is analyzed when the motor of camera manufacturing system is working on the direction of Z axis. Configurations of modes at natural frequencies happened at two models are investigated by the study result through modal analysis. The range of natural frequency in this study system is from 100 Hz to 500 Hz. At this range, the maximum equivalent stress in case of 20 kg weight becomes 6.2335MPa and this stress is shown as 50 times more than in case of 10 kg weight. The working safety of system can be investigated through the analyses of natural frequency and harmonic response of this camera manufacturing system.

Decreasing Rate of Compression Strength for the Corrugated Fiberboard Container by Vibration Fatigue (진동피로에 의한 골판지 상자의 압축강도 저하율)

  • 김만수;정현모;박종민;박정길;김수일;박인식
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2003.07a
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    • pp.347-352
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    • 2003
  • 농산물 포장화물의 경우 농산물의 손상은 겉포장 상자의 파손에 의한 압상이 주요 원인이다. 따라서 농산물 상자의 경우 압축강도를 특히 중요시 여기고 있으며, 한국산업규격을 비롯해 각종 농산물 관련 규정에서는 압축강도에 의한 상자의 품질관리를 규정화 하고 있다. 골판지 상자의 압축강도는 원단인 골판지의 구성 원지들(라이너, 골심지)의 품질과 이들의 구성 형태 및 상자의 외형 치수 비율에 따라 결정되므로, 원지의 링크라쉬(ring crush), 원단의 수직압축강도(edgewise compression strength)를 통해 상자의 압출강도를 관리하는 것이 보통이다. 또한 골판지 상자는 제작 후 유통 과정을 거치면서, 여러 요인에 의해 압축강도가 현격하게 저하되는데, 이중 수분 흡습에 의한 강도저하와 장기 누적하중, 진동 및 충격 등의 피로로 인한 강도 저하가 가장 크다. 여러 산업 분야에서 골판지 상자의 견고성 문제는 물품의 내수 및 수출시 제품에 대한 신뢰성 확보와 기업의 이미지 제고와 직결되는 중요한 사항이다. 특히, 세계 각 국의 농산물 시장이 개방됨에 따라 우리나라 농산물의 수출도 확대될 전망이고 또한 마땅한 대체재가 개발되지 않는 한 골판지 상자의 이용은 날로 증가될 것으로 전망된다. 따라서 골판지 상자의 압축강도와 내구성 향상에 대한 다각적인 연구가 절실하다. (중략)

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An Analysis on Durability Improvement of Twist Run Exercise Equipment (트위스트 런 운동기구의 내구성 향상에 관한 해석)

  • Han, Moon Sik;Cho, Jae Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.116-122
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    • 2014
  • In this study, 2 kinds of twist run models as exercise equipments are compared by durability analyses of fatigue and vibration. Maximum equivalent stresses are shown as 3.3 MPa and 16.6 MPa at the parts of stress concentrations at models 1 and 2. As the values becomes much lower than yield stress of this models, these models are shown to be safe designs. Model 1 becomes stronger than model 2 at natural frequency analysis. Fatigue lives become lowest at four axis parts and one axis part respectively in cases of models 1 and 2. Maximum damage probability at fatigue is shown to be 2.4% near the average stress of 0 in case of model 1 but this probability becomes 0.6 % in case of model 2. Model 1 has the maximum damage possibility 4 times more than model 2 at these states. As the result of this study is applied by the design of twist run, the prevention on fatigue damage and the durability are predicted.

Durability Analysis due to the Shape Change of Universal Joint (유니버셜 조인트의 형상 변화에 따른 내구성 해석)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.4
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    • pp.69-74
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    • 2013
  • According to the axial torsion applied at power transmission and the vibration from the roughness of road surface, this paper analyzes the stresses on two kinds of universal joint model. As stress and deformation at model 2 becomes smaller than model 1 on structural analysis, model 2 is more stabilized than model 1. The natural frequencies at model 1 and 2 are 7,040 and 9,540 Hz respectively. As the natural frequency range of model 2 becomes higher than model 1, model 2 becomes safer than model 1. Critical frequencies at these models are calculated through harmonic response analyses. On critical frequencies at model 1 and 2, the stress at model 2 becomes lower than 2 times as much as model 1 and the deformation at model 2 becomes lower than 4 times as much as model 1. Model 2 on durability is thought to become better than model 1. This study result is applied with the design of safe universal joint and it can be useful to improve the durability by predicting prevention against the deformation due to its vibration.

Durability Study on Structural Strength due to the Shape of Excavator Wheel (굴삭기휠의 형상별 구조 강도에 대한 내구성 연구)

  • Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.166-174
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    • 2013
  • This study investigates the strength durability on the results of structural and vibration analysis due to the shape of excavator wheel. As model 2 has the least stress by comparing three models with maximum equivalent stress, model 2 has most durability among three models at static analysis. Maximum equivalent stress is shown at the bottom part contacted with ground and this part on wheel is most affected by load in cases of all models. Safety factor can be decided with the value of 2.3 by considering the yield stress of this model. The range of maximum harmonic response frequencies becomes 6900 to 7000Hz. As model 2 has the least total deformation and equivalent stress at these critical frequencies, model 2 has the most durability at vibration analysis among three models. The structural and vibration analysis results in this study can be effectively utilized with the design of excavator wheel by investigating prevention and durability against its damage.

Structural Durability Analysis of Bike Hub Bearing (자전거 허브 베어링의 구조적 내구성 해석에 관한 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.99-104
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    • 2015
  • As riders do not sense damage to hub bearings due to the friction that occurs while riding, unexpected accidents can happen. Hub bearings can also be broken by cracks due to minor impact. Therefore, the vibration analysis of bike hub bearings is thought to be important. Two bike hub bearings were modelled in this study. The bolts at both ends of the bearings were fixed. The standard weight of a Korean man was assumed to be 70Kg, and a force of 700N was applied. As a result of this study, maximum deformations occurred in bolts at both ends of the central axis. Regarding displacement due to natural frequencies, Model 2 had less deformation than Model 1. Using the results of this study, the structural safety of the design of hub bearings can be estimated, and design plans for durable hub bearings can be suggested.

Study on Structural Durability Analysis at Bicycle Saddle (자전거 안장에서의 구조적 내구성 해석에 관한 연구)

  • Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.104-112
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    • 2013
  • This study investigates the structural analysis result with vibration and fatigue on 3 kinds of bicycle saddle models. When the static load applies on the upper plane of model, maximum stress becomes within the allowable stress in case of model 1. As the value of Stress or deformation becomes lower on the order of model types 1, 2 and 3, these models become more stabilized or safer at durability in this order. On the vibration analysis, model type 1 has the maximum stress or deformation more than 5 times by comparing with model type 1 or 2. Model type 1 becomes most excellent on vibration durability. As maximum displacement due to vibration happens in case of model type 3, it becomes unstabilized. But the stresses of model types 1, 2 and 3 become within the allowable stress and these models are considered to be safe. At the status of the severest fatigue load, model type 3 becomes safer than model type 1 or 2. This study result is applied with the design of safe bicycle saddle and it can be useful to improve the durability by predicting prevention against the deformation due to its vibration and fatigue.

공정현장 적응능력 평가를 위한 압력별 유량에 따른 드라이펌프의 실시간 특성분석

  • Choe, Gyeong-Min;Kim, Wan-Jung;Go, Mun-Gyu;Jeong, Wan-Seop;Im, Jong-Yeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.113-113
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    • 2013
  • 최근 반도체 산업의 급속한 발전과 더불어 핵심기술로 부각되고 있는 진공 기술은 다양한 응용목적을 위한 진공시스템 설계와 운영을 필요로 한다. 이는 진공에 대한 기초지식과 이해가 요구되며, 설계제작 및 운영은 많은 시간과 큰 비용이 요구된다. 따라서 응용 진공시스템 제작에는 구성에 따른 시스템 진공특성을 예측하는 것이 중요하며 목적에 부합한 진공펌프를 선택하고 운영하여 최소비용으로 시스템 활용효율성을 극대화할 수 있는 설계를 해야 한다. 현재 반도체 및 디스플레이 공정의 저전력, 대유량화 추세에 따라 최대 3,000 m3/h급의 드라이펌프가 여러 공정에서 적용되고 있는 추세이다. 이에 대응한 고유량 영역의 드라이펌프 부하 내구성 대응 요구에 부응하는 객관적 내구성평가의 정립 및 표준 측정 시험평가 방법의 필요성이 점차 대두되고 있는 경향에 있다. 이러한 현실적인 요구 조건에 필요한 기본적인 평가로 압력대별 드라이펌프의 적응능력을 실시간 측정하였다. 실험 조건으로는 각 드라이펌프 용량별 N2 가스를 1 시간에서 3 시간동안 1 mbar에서 최대 300 mbar까지 연속적인 부하 조건에서의 유량, 진동, 소음, 소비전력 등을 실시간으로 측정하였다. 이에 부응하는 평가장치 구축 및 시험분석은 한국표준과학연구원 진공펌프 평가실험실에서 수행되었다.

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