• Title/Summary/Keyword: 직조복합재

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Analysis of the integral fuel tank considering hygrothermal enviornmental factors (열습도 환경요소를 고려한 일체형 복합재 연료탱크의 해석)

  • Moon, Jin-Bum;Kim, Soo-Hyun;Kim, Chun-Gon
    • Composites Research
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    • v.20 no.5
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    • pp.64-69
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    • 2007
  • Matrix dominant properties of composites are largely degraded under harmful environments such as temperature and humidity. Therefore we should consider the harmful environmental factors in the design of an UAV integral fuel tank subjected to high temperature and high humidity. The harmful environment experiment was performed for carbon/epoxy composites made of a unidirectional prepreg USN175B, and a plain woven fabric prepreg WSN3. The immersion experiment was performed under $90^{\circ}C$. The specimens were tested when the weight gam of specimen was saturated. The specimens were tested under $74^{\circ}C$ to obtain tensile and inplane shear properties. The results showed that the matrix dominant properties were extremely degraded by hygrothermal environment. To consider the variability of load, the anti-optimization method was applied. By using this method, the worst load case was found by comparing the load convex model and stability boundary. The stability boundary was obtained by analysis of the integral wing fuel tank of UAV using degraded properties. To do this, it was known that the worst load case of the integral wing fuel tank was the hovering mode load case.

A Study on the Low Velocity Impact Response of Woven Fabric Composites for the Hybrid Composite Train Bodyshell (하이브리드 복합재 철도차량 차체 적용 적층판의 저속충격특성 연구)

  • Lee Jae-Hean;Cheong Seong-Kyun;Kim Jung-Seok
    • Composites Research
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    • v.18 no.3
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    • pp.7-13
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    • 2005
  • This paper presents a study on the low velocity impact response of the woven fabric laminates for the hybrid composite bodyshell of a tilting railway vehicle. In this study, the low velocity impact tests for the three laminates with size of $100mm\times100mm$ were conducted at three impact energy levels of 2.4J, 2.7J and 4.2J. Based on the tests, the impact force, the absorbed energy and the damaged area were investigated according to the different energy levels and the stacking sequences. The damage area was evaluated by the visual inspection and the C-scan device. The test results show that the absorbed energy of [fill]8 laminate is highest whereas (fill2/warp2)s is lowest. The [fill]8 laminate has the largest damage area because of the highest impact energy absorption.

Compressive Strength Restoration Evaluation of Sandwich Composite Laminates Repaired by Scarf Method (패치 보수된 샌드위치 복합재 적층판의 압축시 강도회복 평가)

  • Kim, Jung-Seok;Yoon, Hyuk-Jin;Kim, Seung-Cheol;Seo, Sung-Il
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.110-114
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    • 2009
  • This study is for the evaluation of compressive strength restoration of sandwich composite laminates with adhesively bonded scarf patches. It was used in this study that the sandwich composite laminate with an aluminum honeycomb core and CF1263 woven fabric carbon/epoxy faces was applied to the car body structure for Korean tiling train. In this study, it was damaged by low velocity impact and repaired using scarf repair method. Then, the compressive strength restoration of assessed by compressive after impact (CAI) test. From the test, it could be known that the compressive strength was restored up to 72% by only scarf repair method and 91% applied by an extra ply over the undamaged one.

Permittivities of the E-Glass Fabric/Epoxy Composite Laminates Containing Carbon Black Dispersion (카본 블렉을 함유한 복합재 적층판의 유전율)

  • 김진봉;김태욱
    • Composites Research
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    • v.16 no.2
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    • pp.48-53
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    • 2003
  • This paper presents a study on the permittivities of the I-glass fabric/epoxy composite laminates containing carbon black dispersions at microwave frequency. Measurements were performed at the frequency band of 5 GHz∼18 GHz. The results showed that the complex permittivities of the composites depend strongly on the natures and concentrations of the carbon black dispersion. A new scheme is proposed to obtain a mixing law for the estimation of the complex permittivities of the composite laminates as a function of concentration of carbon black. Simultaneously, the complex permittivity of carbon black itself was also calculated by the scheme. The experimental values of the complex permittivities of the composites were compared to those calculated.

Fatigue Damage Evaluation of Woven Carbon-Fiber-Reinforced Composite Materials by Using Fatigue Damage Model (피로 손상 모델을 이용한 직조 탄소섬유강화 복합재료의 피로 손상 평가)

  • Park, Hong-Sun;Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.757-762
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    • 2010
  • Owing to the high specific strength and stiffness of composite materials, they are extensively used in mechanical systems and in vehicle industries. However, most mechanical structures experience repeated load and fatigue. Therefore, it is important to perform fatigue analysis of fiber-reinforced composites. The properties of composite laminates vary depending upon the stacking sequence and stacking direction. Fatigue damage of composite laminates occurs according to the following sequence: matrix cracking, delamination, and fiber breakage. In this study, fatigue tests were performed for damage analysis. Fatigue damages, which have to be considered in fatigue analysis, are determined by using the stiffness values calculated from hysteresis loops, and the obtained fatigue damage curve is examined using Mao's equation and Abdelal's equation.

A Study of Carbon NCF Prepreg Manufacturing and Stacking Pattern Optimal Design Using Structure Analysis (CFRP 적용을 위한 Carbon NCF Prepreg 제작 및 구조해석을 활용한 적층패턴 최적설계 연구)

  • Kim, S.;Shin, H.C.;Ha, Sung Kyu
    • Composites Research
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    • v.33 no.1
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    • pp.13-18
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    • 2020
  • Recently, the fire rescue truck in problem proceed research it for the fast works action and for pass the small road. So we were research for weight reduction. In this study, the (NO. 5) fifth boom of the fire rescue truck have 288 mm(W) × 299 mm(D) × 3,691 mm(L) with a maximum load of 876 kg and the thickness of 3 mm of the Steel Boom. This changing of Steel (STRENX960) to CFRP was weave Carbon Fiber NCF (±45°, 2axis) and then it make the NCF Prepreg. This process was designed based on structural analysis, the effects of NCF Prepreg (±45°) on torsion were identified, and the optimal design was made with Stacking Pattern (b). Stack patterns were optimized for levels equal or higher than existing Steel Boom and CFRP Boom stacked in the UD direction, and finally, the lightening effect on weight of approximately 49.6% of the steel was identified.

Low Cycle Fatigue Life Behavior of GFRP Coated Aluminum Plates According to Layup Number (적층수에 따른 GFRP 피막 Al 평활재의 저주기 피로수명 평가)

  • Myung, Nohjun;Seo, Jihye;Lee, Eunkyun;Choi, Nak-Sam
    • Composites Research
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    • v.31 no.6
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    • pp.332-339
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    • 2018
  • Fiber metal hybrid laminate (FML) can be used as an economic material with superior mechanical properties and light weight than conventional metal by bonding of metal and FRP. However, there are disadvantages that it is difficult to predict fracture behavior because of the large difference in properties depending on the type of fiber and lamination conditions. In this paper, we study the failure behavior of hybrid materials with laminated glass fiber reinforced plastics (GFRP, GEP118, woven type) in Al6061-T6 alloy. The Al alloys were coated with GFRP 1, 3, and 5 layers, and fracture behavior was analyzed by using a static test and a low cycle fatigue test. In the low cycle fatigue test, strain - life analysis and the total strain energy density method were used to analyze and predict the fatigue life. The Al alloy did not have tensile properties strengthening effect due to the GFRP coating. The fatigue hysteresis geometry followed the behavior of the Al alloy, the base material, regardless of the GFRP coating and number of coatings. As a result of the low cycle fatigue test, the fatigue strength was increased by the coating of GFRP, but it did not increase proportionally with the number of GFRP layers.