• Title/Summary/Keyword: 지적복합재료

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Process and Mechanical Properties of Smart 6061Al Matrix Composite by Vacuum Hot Pressing (Vacuum Hot Pressing에 의한 6061Al기지 지적복합재료의 제조 및 기계적 특성)

  • Lee, Jun-Hui;Hamada, K.;Taya, M.;Inoue, K.;Park, Chang-Seon;Kim, Sun-Guk
    • Korean Journal of Materials Research
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    • v.7 no.11
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    • pp.951-956
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    • 1997
  • Vacuum Hot Pressing을 이용하여 제조한 TiNi형상기억섬유 강화 6061 AI기지 복합재료를 제조하고 미세조직 및 기계적 특성 등을 연구하였다. 제조된 복합재의 항복응력은 예비변형량, 섬유체적율 및 열처리에 따라 증가하였다. 복합재의 지적특성은 예비변형이 가하여진 후 재가열되었을 때 기지 내 TiNi 섬유의 형상기억효과에 의한 압축잔류응력 발생에 기인된다. 미세조직 관찰 섬유와 기지 사이에는 AI$_{3}$Ti및 AI$_{3}$Ni의 금속간화합물층이 관찰되었다. 또한 시험온도 증가와 더불어 TiNi섬유강화된 복합재의 유동강도는 높은 값을 나타내었다.

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Evaluation on Mechanical Properties of a Smart Composite Using the finite Element Method and the Acoustic Emission Technique (FEM과 AE를 이용한 지적복합재료의 기계적특성 평가)

  • Park, Young-Chul;Lee, Jin-Kyung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.233-239
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    • 2004
  • Smart material is used in various applications such as for glass frame, for medical instruments and for a part of sensors. Smart composite materials ran be applied to a part of aircraft and to the on-line monitoring system for industrial structures, using the shape memory effect. However, it is very difficult to simulate and analyze the shape memory effect in smart composites. In this paper, a two dimensional axisymmetric model was proposed to analyze the smart composite of one fiber and matrix using the finite element method(FEM). The finite element analysis was carried out in two renditions of the room temperature(293K) and a higher temperature (363K). The results we.e compared with the experimental results to confirm the validity of the analysis. In addition, the acoustic emission(AE) technique was used to study the microscopic damage behavior and the effect of pre-strains on TiNi/A16061 shape memory alloy composite.

Developments in metal matrix composites for automotive parts (자동차용 금속복합재료의 개발동향)

  • 박익민;김낙준
    • Journal of the korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.36-44
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    • 1994
  • 최근의 자동차산업의 과제로는 연비향상, 배기가스정화, 리싸이클링 등이 지적되고 있다. 이들과제와 재료기술은 밀접한 관계를 가지고 있어, 이 과제들을 해결하기 위해서는, 재료의 개발이 필수적이라 하겠다. 자동차에 사용되는 재료로는 철강, 알루미늄, 플라스틱 등이 있지만, 경량화 및 부품기능의 향상등을 위해서는 금속기 복합재료의 개발적용이 절실히 요구되고 있다. 본 자료에서는 자동차용 금속기복합재료의 특성, 제조기술 및 개발현황 등을 소개한다.

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Optimum Design of Composite Structures using Metamodels (메타모델을 이용한 복합재료 구조물의 최적 설계)

  • 이재훈;강지호;홍창선;김천곤
    • Composites Research
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    • v.16 no.4
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    • pp.36-43
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    • 2003
  • In this research, the optimization of composite structures was performed using metamodels. The optimization of composite structures requires a lot of time when optimizing the result of the time-consuming analysis. Thus, metamodels are used to replace the time-consuming analysis with simple models. RSM, kriging and neural networks are widely used metamodels. RSM and kriging were used in this study. The ultimate failure load analysis of the composite structure was approximated by metamodels. The optimizations of the composite plate were performed to maximize ultimate failure load using genetic algorithm and metamodels.

Development of AI Matrix Composite using Shape Memory Alloy (형상 기억 합금을 이용한 Al기 복합재료 개발)

  • Jeong, T.H.;Lee, D.J.;Kim, H.G.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.53-62
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    • 1998
  • A simple analytical and finite element(FE) models are used to study the tensile properties of Al matrix composite with continuous TiNi fibers. The effects of residual stresses caused by the shape momory effects have been compared for various mechanical behaviors as a function of fiber volume fraction and degree of pre-strain and fiber configurations. It is found that both the back stress in the Al matrix induced by stiffness of TiNi fibers and the compressive stress in the matrix are caused of the strengthening mechanisms. Both theoretical and analytical results show quite good agreement and are closed to the experimental data except in high volume content.

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Material Properties and Strengthening Mechanism in Shape Memory TiNi Fiber Reinforced Al Matrix composite (TiNi/Al 형상기억 지적복합재료의 기계적 특성 및 강화기구)

  • Park, Yeong-Cheol;Yun, Du-Pyo;Lee, Gyu-Chang;Huruya, Y.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.405-413
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    • 1997
  • In the present paper, it is attempted to reconfirm the "Intelligent" material properties using both the sintered TiNi/Al(1100) matrix composite made by powder metallurgy method and the squeeze-casted TiNi/Al6061 specimens. A metal matrix composite is, its fault has been considered to deteriorate a strength of composite by heating residual stress of the matrix. Therefore, it is necessary to remove a tensile residual stress, to produce the strength of a composite better. On the contrary, if compressive residual stress happens in matrix of composite in place of tensile residual stress, it will make the strength of composite better. So that, this paper introduce the development of a high strength of composite, by using compressive residual stress well, on the study. By using these specimens, shape memory strengthening effects in tensile strength and fatigue crack propagation above inverse transformation temperature of TiNi fiber were investigated. We occurs the prestrain and volume fraction for to discuss the effects of a composite strength. Moreover, by SEM observation, the effect of the residual stress at the interface between Al matrix and TiNi fiber and some brittle precipitation layers such as inter metallic compounds on fracture mechanisms was discussed metallurgically.urgically.

Fabrication and Characterization of TiNi Shape Memory Alloy Fiber Reinforced 6061 Aluminum Matrix Composite by Using Hot Press (핫프레스법에 의한 TiNi/Al6061 형상기억복합재료의 제조 및 기계적 특성에 관한 연구)

  • Park, Dong-Sung;Lee, Jun-Hee;Lee, Guy-Chang;Park, Young-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1223-1231
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    • 2002
  • Al alloy matrix composite with TiNi shape memory fiber as reinforcement has been fabricated by hot pressing to investigate microstructures and mechanical properties. The analysis of SEM and EDS showed that the composites have shown good interface bonding. The stress-strain behavior of the composites was evaluated at temperatures between 363K and room temperature as a function of prestrain, and it showed that the yield stress at 363K was higher than that of the room temperature. Especially, the yield stress of this composite increases with increasing the amount of prestrain, and it also depends on the volume fraction of fiber and heat treatment. The smartness of the composite is given due to the shape memory effect of the TiNi fiber which generates compressive residual stress in the matrix material when heated after being prestrained. Microstructural observation has revealed that interfacial reactions occur between the matrix and fiber, creating two intermetallic layers.

The Development of Expert System for Strength Evaluation of TiNi Fiber Reinforced Al Matrix Composite (TiNi/Al기 형상기억복합재료의 강도평가를 위한 전문가시스템의 개발)

  • Park, Young-Chul;Lee, Dong-Hwa;Park, Dong-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.8 s.227
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    • pp.1099-1108
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    • 2004
  • In this paper, a study on the development of expert system for Al matrix composite with shape memory alloy fiber is performed to evaluate termomechanical behavior and mechanical properties. Expert system is very useful computer-based analysis system designed to make analysis technique and knowledge conveniently available to a lot of fabricable condition. In the developed system, it is possible to predict termomechanical behavior and mechanical properties for other composite with shape memory alloy fiber. The smartness of the shape memory alloy is given due to the shape memory effect of the TiNi fiber which generates compressive residual stress in the matrix material when heated after being prestrained. For finite element analysis, an analytical model is assumed two dimensional axisymmetric model compared of one fiber and the matrix. To evaluate the strength of composite using FEM, the concept of smart composite was simulated on computer Thus, in this paper, the FEA was carried out at two critical temperature conditions; room temperature and high temperature(363k). The finite element analysis result was compared with the test result for the analysis validity.

분말야금법을 이용한 Ti-Ni 섬유강화 형상기억복합재료 특성에 관한 연구

  • 박민식;윤두표;박영철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.738-742
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    • 1996
  • In the present paper, We have tried to reconfirm the "Interlligent" material properties using both the sintered TiNi/A(1100) matrix composite by powder metallurgy method. By using these specimen, Shape meorystrengthening effect in tensile strengthand fatigue crack propagation above inverse transformation temperature of TiNi fiber were investigated. More over, by SEM obsevation, the effect of the residual stress at the interface between A1 matrix and TiNi fiber and some brittle precipitation layers such as inter metallic compounds on fracture mechanisms was metallurgically discussed.discussed.

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Effect of Fiber Orientation and Fiber Contents on the Tensile Strength in Fiber-reinforced Thermoplastic Composites (섬유배향과 섬유함유량이 섬유강화 열가소성수지 복합재료의 인장강도에 미치는 영향)

  • Kim, Jin-Woo;Lee, Dong-Gi
    • Composites Research
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    • v.20 no.5
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    • pp.13-19
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    • 2007
  • Fiber-reinforced thermoplastic composites not only approach almost near to the strength of thermosetting composite but also has excellent productivity, recycling property, and impact resistance, which are pointed as weaknesses of thermosetting composites. The study for strength calculation of one direction fiber-reinforced thermoplastic composites and the study measuring precisely fiber orientation distribution were presented. Need the systematic study for the data base that can predict mechanical properties of composite material and fiber orientation distribution by the fiber content ratio was not constructed. Therefore, this study was investigated what affect the fiber content ratio and fiber orientation distribution have on the strength of composites. Fiber-reinforced thermoplastic composites by changing fiber orientation distribution and the fiber content ratio were made. Tensile strength ratio of $0^{\circ}$ direction of fiber-reinforced composites increased being proportional the fiber content and fiber orientation function as change from isotropy(J=0) to anisotropy(J=1). But, tensile strength ratio of $90^{\circ}$ direction by separation of fiber filament decreased when tensile load is imposed fur width direction of reinforcement fiber length direction.