• 한국시뮬레이션학회:학술대회논문집
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• 한국시뮬레이션학회 2001년도 춘계 학술대회 논문집
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• pp.143-143
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• 2001

조선 산업에서의 이익 극대화를 위해서는, 공기 단축을 통한 매출 증대, 주어진 생산 자원(인력, 설비 등)의 효율적인 이용을 통한 생산비 절감이 필수적인 사안이다. 다시 말하면, 효율적인 자원의 이용으로 선박의 건조 공기를 줄임으로써 조선 산업에서의 이익 극대화를 도모할 수 있고 이는 효과적인 생산 계획과 관리를 통해 얻을 수 있다. 조선 산업에서의 생산 계획과 관리는 내업, 선행, 선내 등 선박 건조의 전 과정에서 이루어지고 있는데, 조선 산업은 타 산업에 비해 환경변화에 따른 단기간의 불확실성은 비교적 적은 반면에, 가공, 절단, 조립, 의장, 도장, 선행탑재, 탑재, 안벽 작업 등 다단계 제조 프로세스가 장기간에 걸쳐 상당히 복잡하게 구성되어 있다. 또한, 유연하게 적용할 수 있는 인적자원과 공정순서, 그리고 각종 시간적 공간적 자원 제약 등으로 인하여 효과적이고 일관된 생산 계획을 신속하게 수립하기가 어려울 뿐만 아니라, 주문 생산 방식이기 때문에 정확한 일정계획 데이터의 생성도 어려운 실정이다. 본 연구는, 조선의 혁신적인 생산관리 능력 향상을 지원하기 위한 "조선 통합 생산계획 시스템 개발" 에 관련된 연구이다. 본 연구에서는 조선 생산계획에 적합한 일정계획 방법론 및 엔진 소프트웨어를 활용하고 총체적인 생산계획 및 일정계획 업무의 개념 재정립을 통하여, 통합 최적화를 실시간에 지원하는 조선 최적 일정계획 시스템 구축에 궁극적인 목적을 두고 있다. 이를 위해 본 연구에서는 조선 프로세스와 일정계획 업무규칙을 분석하고 이를 바탕으로 "조선 최적 일정계획 시스템"을 개발하였다. 조선 최적 일정계획 시스템은 블록, PE, 탑재, 선내 단계의 일정계획 최적화와 What-if Simulation을 지원하기 위하여 ILOG Solver/scheduler로 구현하였으며, 구현된 시스템에 대해 실제 계획에서 사용하는 데이터를 대상으로 다양한 최적화 기능에 대한 실험을 실시하였다. 실제 데이터를 이용한 실험결과, 풀이시간과 최적해 측면 모두에서 비교적 만족할 만한 결과를 보여주었다.교적 만족할 만한 결과를 보여주었다.

• 한국CDE학회논문집
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• 제21권2호
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• pp.204-214
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• 2016

Shipbuilding process takes a long time for producing final products, and needs many different resources. Because of these characteristics, it has been studied about shipyard simulation and virtual manufacturing that is able to implement the virtual manufacturing process. However, among the previous researches, it requires considerable time and effort to construct simulation model since the systematic methodology has not been used for simulation modeling. Also, reusability of constructed simulation model was low. Therefore, this research defines the method to construct shipyard simulation system using the process-centric simulation modeling methodology and shipyard simulation framework. This paper also validates the utility of this methodology through applying to construct simulation model for the shipyard master plan validation.

• 대한조선학회논문집
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• 제50권5호
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• pp.334-342
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• 2013

In this paper, we analyze the procedure of the design manager for the enhancement of the hull production design process by use of the simulation method. Normally, design manager assigns design jobs according to various methods and estimates the corresponding results. When the construction drawing which is the output of the detail design where a design is dealt by zones, the design manager identifies blocks and analyzes their work difficulties, and assigns jobs to design engineers who are different in capabilities. These processes including the design engineer who can be modeled with man-hours evaluation model are represented in detail as a simulation model. As the high-level modeling for the discrete-event system, we use Event Graph model. And we implemented the simulation using Simkit which is open simulation engine for the discrete-event system. We made the simulation scenario to be written by a user in the scenario generator which is separated from the simulation model, and made the simulation result to be visualized in the form of Gantt chart in a Web. In the scenario of the irregular issuance for various construction drawings which contain different numbers of blocks, we performed the Monte-Carlo simulation according to various assignment methods to find the assignment result that satisfies the mid-term schedule.

• 대한조선학회논문집
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• 제52권2호
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• pp.97-103
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• 2015

This paper has focused on the middle term process planning around quays based on the prefixed long-term plan of the product mixed ships. Recently, the order rate of high add-value ships in domestic shipyards has been sharply increased and the spending time at quays is accordingly on an increasing trend. For proper and practical process planning related to quays, it has to be closely connected with a long-term plan and product calendar, erection network and result of ship allocation around quays. Moreover, it is also required to include the integrated consideration of the whole process of a yard, each ship, and each team respectively. The most distinguishing feature of this study is that it would run on the ship allocation simulator and GIS framework in order not to be limited to the specific one yard and the readers can figure out the optimization formulation containing the work load leveling and a different approach from PERT/CPM. The proposed approach reflected all requirements from the department of process planning and management in a shipyard, and the analysis of the results has explained its performance of the optimization result with the examples of total 43 ships under construction from 2008 to 2013.

• 한국CDE학회논문집
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• 제17권6호
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• pp.409-416
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• 2012

Most of the shipbuilding scheduling researches so far have been conducted with stress on the dock plan. That is due to the fact that the dock is the least extendable resource in shipyards and its overloading is difficult to resolve. However, once the dock scheduling is completed, it is also important to make a plan that make the best use of the rest of the resources in the shipyard, so that any additional cost is minimized. This study automates block allocation process by analyzing the existing manual process that designates production bays for the blocks during the midterm planning. Also, a planning scenario validation method is suggested, where block allocation scenarios based on diagrams are edited and simulated.