• Title/Summary/Keyword: 주철디스크

Search Result 7, Processing Time 0.024 seconds

Evaluation of Thermal Fatigue Lifetimes of Cast Iron Brake Disc Materials (제동 디스크용 주철의 물성 및 열피로 특성평가)

  • Goo, Byeong-Choon;Lim, Choong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.36 no.8
    • /
    • pp.835-841
    • /
    • 2012
  • We measured the mechanical and thermal properties of four types of cast irons used for manufacturing the brake discs of railway vehicles. It was found that these properties could be controlled by varying the composition of Ni, Cr, and Mo. Thermal fatigue tests were carried out by using a thermal fatigue tester in which thermal cycles could be controlled. Thermal crack initiation and propagation were measured on cylindrical specimens. Finally, we simulated the thermal fatigue test procedure by finite element analysis and calculated the thermal fatigue lifetimes by Manson-Coffin's equation and the maximum principal strain. The estimated thermal fatigue lifetimes corresponded to the measured lifetimes when the total crack length was $40{\mu}m{\sim}1mm$.

Compatibility Evaluation between NCM-CV Cast Iron Brake Disk and Various Pads (NCM-CV 주철 제동디스크와 다양한 패드의 적합성 평가)

  • Gil, Hyeong-Gyeun;Ko, Tae-Whan;Cho, Dong-Hyun;Han, Seong-Ho;Seo, Sung-Il
    • Journal of the Korean Society for Railway
    • /
    • v.10 no.3 s.40
    • /
    • pp.251-256
    • /
    • 2007
  • The research analyzed dynamo test results to evaluate compatibility between brake disk made of NCM-CV cast iron and various pads. The dynamo test was executed with one kind of resin pad and three kinds of sintered pads suitable for 200 km/h trains according to a program which refers to UIC 541-3. The thermocouples were established in specific location in order to measure the temperature of disk and pads. In addition, the thermal imaging camera was used for capturing the instantaneous thermal characteristic of disk. The research results may be utilized to use as basis data of pad development for NCM-CV brake disk hereafter.

The Correlation Analysis Between New Catchment Shape Descriptor and The Lag Time of Nash Model (신집수형상디스크립터와 Nash 모형의 지체시간 사이의 상관성 분석)

  • Kim, Joo-Cheol;Jung, Kwan-Sue;Kim, Jae-Han
    • Journal of Korea Water Resources Association
    • /
    • v.37 no.12
    • /
    • pp.1065-1074
    • /
    • 2004
  • This study aims at the introduction of new catchment shape descriptor, developed by Moussa(2003), based on equivalent ellipse and the assessment of its hydrologic applicability. Two descriptors a+b and a+b+${\varepsilon}OM$were correlated to the lag time and those were applied to the estimation of representative values of Nash model parameters. They are applied in order to examine the practicality to 3 catchments in Korea, catchments in Korea, respectively, i.e. Pyeongchanggang catchment in Han river, Bocheongcheon catchment in Geum river and Wicheon catchment in Nakdong river. As a result both of two descriptors show higher correlations to the lag lime than classical geomorphologic factors and hereby Moussa's suggestion(2003) is confirmed. For the sake of simplicity the former is recommended. Also representative IUHs derived from this study show consistent basin response characteristics. It is desirable to conduct further more case studies on many other basins.

The relation of catchment shape descriptors to lag time (집수형상디스크립터와 지체시간 사이의 관계)

  • Kim, Joo-Cheol;Yoon, Yeo-Jin;Kim, Jae-Han
    • Proceedings of the Korea Water Resources Association Conference
    • /
    • 2005.05b
    • /
    • pp.199-203
    • /
    • 2005
  • One of the most important hydrological response characteristics is the lag time. It is well known as being under the influence of the morphometric properties of the basin, which could be expressed by catchment shape descriptors. In this paper, the geometric characteristics of an equivalent ellipse proposed by Moussa(2003) is applied for the lag time analysis. The lag time is obtained from the rainfall-runoff observed data by the method of moments suggested by Nash(1960) and the relationships between the basin morphometric properties and the lag time are discussed as applied to 3 catchments in Korea. Additionally, the shapes of equivalent ellipse are examined how they are transformed from upstream area to downstream one. As a result, the relationship between descriptors based on a equivalent ellipse a+b and $a+b+{\epsilon}OM$, and the lag time is shown to be close and the shape of ellipse is presented to approach a circle along the river downwards. Also, the notion of compactness which is used to express the shape of an irregular plan-form is tried to apply.

  • PDF

Dynamo Test Research for Performance Verification of CV-NCM Cast Iron Brake Disk (CV-NCM 주철재 제동디스크의 성능 검증을 위한 다이나모 시험연구)

  • Gil, Hyeong-Gyeun;Ko, Tae-Whan;Cho, Dong-Hyun;Han, Seong-Ho
    • Proceedings of the KSR Conference
    • /
    • 2006.11b
    • /
    • pp.274-280
    • /
    • 2006
  • The study is to analyze dynamo test results for various commercial pads in order to verify the performance of brake disk with CV-NCM cast iron. The developed brake disk will apply to 200 km/h tilting trains that is being developed as one part of project for speed-up on Korean existing railroad. The test program is made out suitably for braking condition and performance of test equipment by referring UIC 541-3. Two kinds of resin pad and one kind of foreign sintered pad suitable for 200 km/h trains are used as various commercial pad for the dynamo test. The data aquisition for the maximum and smallest temperature, hot spot, etc. on disk and pad is performed by using the thermocouples and thermal imaging cameras. From this research, we obtained braking characteristics between CV-NCM cast iron disk and pad of various material and will be utilized usefully as basis data of performance optimization of developing sintered pad.

  • PDF

Friction and Wear Properties of High Manganese Steel in Brake Friction Material for Passenger Cars (자동차용 브레이크 마찰재에서 고망간강의 마찰 및 마모특성)

  • Jung, Kwangki;Lee, Sang Woo;Kwon, Sungwook;Song, Myungsuk
    • Tribology and Lubricants
    • /
    • v.36 no.2
    • /
    • pp.88-95
    • /
    • 2020
  • In this study, we investigate the mechanical properties of high manganese steel, and the friction and wear characteristics of brake friction material containing this steel, for passenger car application, with the aim of replacing copper and copper alloys whose usage is expected to be restricted in the future. These steels are prepared using a vacuum induction melting furnace to produce binary and ternary alloys. The hardness and tensile strength of the high manganese steel decrease and the elongation increases with increase in manganese content. This material exhibits high values of hardness, tensile strength, and elongation; these properties are similar to those of 7-3 brass used in conventional friction materials. We fabricate high manganese steel fibers to prepare test pad specimens, and evaluate the friction and wear characteristics by simulating various braking conditions using a 1/5 scale dynamometer. The brake pad material is found to have excellent friction stability in comparison with conventional friction materials that use 7-3 brass fibers; particularly, the friction stability at high temperature is significantly improved. Additionally, we evaluate the wear using a wear test method that simulates the braking conditions in Europe. It is found that the amount of wear of the brake pad is the same as that in the case of the conventional friction material, and that the amount of wear of the cast iron disc is reduced by approximately 10. The high manganese steel is expected to be useful in the development of eco-friendly, copper-free friction material.

The derivation of GIUH by means of the lag time of Nash model (Nash 모형의 지체시간을 이용한 GIUH 유도)

  • Kim, Joo-Cheol;Yoon, Yeo-Jin;Kim, Jae-Han
    • Journal of Korea Water Resources Association
    • /
    • v.38 no.10 s.159
    • /
    • pp.801-810
    • /
    • 2005
  • The lag time is one of the most important factors for estimating a flood runoff from streams. It is well known to be under the influence of the morphometric properties of basins which could be expressed by catchment shape descriptors. In this paper, the notion of the geometric characteristics of an equivalent ellipse proposed by Moussa(2003) is applied for calculating the lag time of geomorphological instantaneous unit hydrograph(GIUH) at the basin outlet. The lag time is obtained from the observed data of rainfall and runoff by using the method of moments suggested by Nash(1957), and the procedure based on geomorphology is used for GIUH. The relationships between the basin morphometric properties and the hydrological response are discussed as applied to 3 catchments In Korea. Additionally, the shapes of equivalent ellipse are examined how then are transformed from upstream area to downstream one. As a result, the relationship between the hydrological response and descriptors is shown to be comparatively good, and the shape of ellipse is presented to approach a circle along the river downwards. These results may be expanded to the estimation of hydrological response of ungauged catchment.