• Title/Summary/Keyword: 주조연결

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Three-dimensional finite element analysis for the effect of retentive groove design on joint strength of casting connection (유지구 설계가 주조연결강도에 미치는 영향에 관한 삼차원 유한요소법적 연구)

  • Kim, Jung-Woo;Jeong, Chang-Mo;Jeon, Young-Chan;Yun, Mi-Jung
    • The Journal of Korean Academy of Prosthodontics
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    • v.47 no.1
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    • pp.29-38
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    • 2009
  • Statement of problem: A casting connection technique is widely used for repair, correction and addition to base metal framework. However, a casting connection technique may increase the risk of failure in clinical situations when high stresses exist. Purpose: The purpose of this study was to investigate the mechanical retentive groove design comparatively to increase the joint strength by using the three-dimensional finite element analysis model of a 3-unit fixed partial denture. Material and methods: Ten finite element models were constructed. (Model A: One retentive groove, Model B: Two retentive grooves, Model C: Three retentive grooves, Model D: Four retentive grooves, Model E: One horizontal groove and two vertical grooves, Model F: Two horizontal grooves and one vertical groove, Model G: One groove with the enlarged dimension, Model H: Two grooves with the enlarged dimension, Model I: One groove with the increased height, Model J: One groove with the increased width of base). The vertical force was applied to the mesial and the distal fossa to the casting connection of mandibular first molar. Results: The main factors, affecting joint strength of casting connection were both the retention between the primary cast and the secondary cast and the thickness of the primary cast remaining after preparing retentive groove. The increase of retentive force, according to the numbers and the dimension of retentive groove had an effect on distributing stress. However, in some cases, the increase of retentive force resulted in the increase of stress by reducing thickness of the primary cast in the connection area. Conclusion: The design of retentive groove that limits number of retentive groove for metal thickness and increases the depth of retentive groove for retention is highly recommended.

A Study on Development of Safety Shell Molds for Precision Machining of Sand Mold Casting Product (사형제품 기계가공을 위한 안전금형 개발에 관한 연구)

  • Choe, Jae-Hun;Nam, Seung-Don
    • Proceedings of the Safety Management and Science Conference
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    • 2013.11a
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    • pp.587-595
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    • 2013
  • 기계가공으로 인한 사고는 작업자에게 치명적인 경우가 많다. 이러한 사고는 완벽한 가공지그을 통해 대부분 예방이 가능하지만 제품설계초기 후가공과 양산 공정은 고려되지 않고 설계되어 기계가공 시 재해로 연결되는 경우가 빈번히 발생하고 있다. 사형주조법은 수작업으로 손쉽게 제품을 생산하는 장점을 가지는 반면 치수오차가 다른 양산공정 보다 크다는 단점을 가진다. 이런 사형 주조품을 기계 가공할 때 제품의 치수편차로 인해 불안전한 고정및 과다한 절삭, 제품이탈, 공구파손, 장비와 공구의 빠른 수명감소 등의 다양한 문제가 발생 하지만 사형주조의 특성상 개선하기 어려운 문제로 인식되고 있다. 본 연구에서는 원형의 용기형태의 제품을 사형주조 후 기계가공 하는 것을 금형으로 대체하기 위한 셸몰드법을 제시하고 셸몰드로 만든 셸주형으로 주조함으로서 표면조도 평균 $Ra9.94{\mu}m$의 기계가공에 준하는 표면을 구현하였다. 외형의 정밀한 제품을 대량 생산하여 가공공정의 간소화 및 평균 두께 편차를 줄임으로서 제품파손 및 제작 시 발생할 수 있는 안전사고예방에 긍정적인 영향을 주었다. 기계가공전 제품의 치수정밀도를 높여 안전성, 생산성향상, 가공 공정단축, 환경개선 등을 이 가능함을 확인하였다.

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MICROSTRUCTURE OF COMBINATION CLASP JOINTS IN REMOVABLE PARTIAL DENTURE (가철성(可撤性) 국부의치(局部義齒)에서 연합(聯合) Clasp 연결부위(連結部位)의 미세구조(微細構造))

  • Son, Han-Kee;Kim, Tae-Wan
    • The Journal of Korean Academy of Prosthodontics
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    • v.22 no.1
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    • pp.123-132
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    • 1984
  • To evaluate the microstructure of various combination clasp joint in removable partial denture, the auther selected framework alloys (Type IV gold alloy, Dentaurium, Ticonium 100) and wrought wires (gold alloy, Ticonium) for this study. Twelve series of combination joints were made by investment soldering technic and wrought wire embedded casting technic. All specimens were cut cross-sectionally and longitudinally, then examined with metallurgical microscope. The results were as follows; Some diffusion was observed in the properly constructed combination clasp joints. In soldered joints, empolying precious alloys were more favorable than non-precious alloys. In castion joints, assemblage of same alloy between framework and wrought wire was superior to other groups. Some impurities were observed in both joints by technical problems.

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A study on the ideal structure of feed sprue in the investment casting process (정밀주조 프로세스에서 피드 스프루의 이상적 구조에 관한 연구)

  • Lee, Kwang-Yeol
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.2
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    • pp.105-113
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    • 2012
  • Maintenance training is generally provided to teach employees new knowledge and techniques in order to increase their qualities. It means that the purpose of maintenance training is to increase an employee's knowledge or technique level and to maintain or increase their performance level through continuous training in their field, and the methods, contents and the level of training vary depending on the type of job they perform. Maintenance training is more important for jobs that require continuous technical increases or research, or for professional jobs that continuously require new knowledge and techniques. The purpose of this study is to provide quality service to consumers by responding to the rapidly changing jewelry distribution environment and to quickly and accurately acquire new and advanced jewelry inspection and appraisal techniques, and to contribute to the healthy consumption culture through a general quality increase in the jewelry industry.

Study on the Casting Method and Manufacturing Process of Bronze Bells Excavated from the Hoeamsa Temple Site (회암사지 금탁(琴鐸)의 주조방법과 가공기술 연구)

  • Lee, Jae Sung;Baek, Ji Hye;Jeon, Ik Hwan;Park, Jang Sik
    • Korean Journal of Heritage: History & Science
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    • v.43 no.3
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    • pp.102-121
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    • 2010
  • Three bronze bells excavated from the Hoeamsa temple site were investigated for their microstructures and chemical compositions in an effort to understand the technology applied in fabrication, which may represent the related industry established in the early Joseon period. The result shows that the bells were cast from alloys of approximately 85% copper-8% tin-7% lead. The chemical analysis for ten trace elements shows that they were all kept below 0.3 weight %, suggesting that the alloys were made of relatively well-refined copper, tin and lead. The presence of sulfur and iron indicates that chalcopyrite or chalcocite may have been used in the smelting of copper. Evidence has been found that the bells were cast by pouring the liquid metal from the top of the sand molds that were set up in an upright position. No additional treatments, thermal or mechanical, other than a little grinding were applied upon the completion of casting. After the shaping process, a balancing plate was attached to the top of the bell using a steel connection ring. The connection assembly was then fixed to the main body by using molten bronze as a solder. The surface inscription was found carved using different techniques. The differences in the order of strokes and the calligraphic style indicate that the carving was carried out by more than one master. In the absence of documentary evidence on past bronze technology, the present bronze bells with known chronology, provenance and the main agent of production, prove to be a rare and valuable archaeological material for the understanding of the related technology in use in the early Joseon period.

Experiments for Pepset Mold Ductile Iron GCD300 Castings(1): A Benchmark Study

  • Yu, Sung-Kon
    • Journal of Korea Foundry Society
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    • v.19 no.6
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    • pp.451-455
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    • 1999
  • 펩셀주형을 사용하여 한 주형내에 두께가 20, 26, 32 및 38 mm인 4 종류의 T 형 시편을 배치시킨 후 구상흑연주철을 제조하였으며 이로부터 구상흑연립의 수, 페라이트의 함량, 브린넬경도 및 내부결함의 발생위치를 측정하였다. 시편의 상부를 절단한 후 8 위치에서 경도를 측정하였으며 역시 같은 위치에서 구상흑연립의 수 및 페라이트함량을 측정하였다. 압탕의 경우 응고후 급탕효과를 관찰하기위하여 X-선찰영을 하였는 바 시편의 두께가 20 mm에서 38 mm로 갈수록 압탕으로부터의 급탕이 원활하게 이루어졌음을 알 수 있었다. 또한 시편내부의 응고수축결함의 발생을 관찰하기 위하여 절단한 결과 20 및 26 mm의 두께에는 응고수축결함이 T 형시편의 연결부에 발생한 반면 32 및 38 mm에는 발생되지 않았다. 위에서 얻어진 실험적인 데이터는 구상흑연주철의 모델링을 검증하는 벤치마크의 연구로 유용하게 사용될 것이다.

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Development of Mixing Beverage System by Motor Pump Controls Based on Arduino and Bluetooth (아두이노와 블루투스 기반의 펌프모터 제어를 통한 음료 혼합 시스템의 개발)

  • Oh, Hana;Yoo, Minjung;Yoo, Jinhee;Park, Sangsoo
    • Proceedings of the Korea Information Processing Society Conference
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    • 2014.11a
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    • pp.50-52
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    • 2014
  • 본 논문에서는 아두이노와 블루투스를 이용하여 워터펌프모터를 제어하고 음료가 섞이는 칵테일 머신을 개발하였다. 칵테일 머신의 주요 기능은 1) 안드로이드 기반 OS 와 아두이노에 연결된 블루투스 모듈 간의 통신을 통해 음료를 주문하고, 2) 각 워터펌프 모터들의 수동 캘리브레이션 작업을 통해 정밀한 음료량을 제어하며, 3) 레시피에 선택된 음료들 간의 배합을 통해 칵테일을 주조하는 것이다. 이를 위해 펌프모터 제어를 통해 음료 혼합 시스템을 개발하기 위해 개별 모터와 사용되는 액체의 점도에 따른 유량의 차이를 실험을 통해 획득함으로써 칵테일을 구성하는 주요 요소인 배합비율을 맞추는 기능을 구현하였다.

FLEXURE STRENGTH OF CAST-JOINED CONNECTOR WITH Ni-Cr-Be ALLOY (주조연결된 니켈-크롬-베릴리움 주조체의 굽힘강도에 관한 비교연구)

  • Jeong, Chang-Mo;Jeon, Young-Chan;Lim, Jang-Seop
    • The Journal of Korean Academy of Prosthodontics
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    • v.36 no.6
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    • pp.858-866
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    • 1998
  • Soldering is the usual method used to correct an unstable fixed partial denture framework at patient's try-in; However, presoldering base metal alloys is technique-sensitve and results are unstable because it is difficult to maintain uniform heat distribution and to prevent oxidation of an alloy. A cast-joining technique has been developed by Weiss and Munyon for repair, correction and addition to base metal framework. This joining technique eliminates the problem with presoldering of non-precious frameworks. The object of this study was to 1) compare the relative flexure strength and the joining effectiveness of Ni-Cr-Be cast in two pieces and 'pre-soldered' versus in two pieces and 'cast-joined'. 2) determine the effect of increasing the number of retentive grooves on the face of the cast and 3) determine the effect of the relative matched position of groove patterns on flexure strength. The joining effectiveness can be expressed by the ratio of the mean flexure stress of soldered or cast-joined specimens to that of one-piece cast. Resin rods 3mm in diameter were used as pattern of specimens for one-piece casted, presoldered, and cast-joined groups. Cast-joined specimens had two different patterns of retentive grooves on the joined faces. Type A had cross-shaped grooves 1mm in depth. 0.6mm in width. Type B was the same except for the addition of one more retentive groove. In the experiment connecting cast-joined specimens, half of specimens with type A pattern had their patterns on the faces of paired casts matched with each other as mirror image. With the rest pairs, it was proceeded that one of paired casts turned 45 degrees so that the patterns crossed. Half of specimens with type B pattern also had the patterns matched as mirror image; However, here, one of paired casts turned 90 degrees with the other pairs. Retentive groove in this study lacked the intentional undercuts, in contrast with the suggestion of Weiss and Munyon. The specimens were subjected to four-point flexural loading in an Instron testing machine. The midspan flexural stress was calculated at the point of initial plastic strain as determined from a strip-chart recorder or at the point of failure if this occured at a lower stress level. Within the scope of this study, the following results were obtained. 1. The presoldered group showed flexural strength at least 2 times higher than the cast-joined groups. Its joining effectiveness was 82%. 2. In cast-joined groups, the flexural strength of joints with type B patterns exhibited 1.5 times that of joints with type A patterns. Joining effectivenesses were 38% for type B patterns, 25-26% for type A patterns. 3. The relative matched position of groove patterns did not have any significant effect on flexural strength of the cast-joined specimens with either type A patterns or type B patterns(p>.05).

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Removal Torque Values of Retaining Screws Tightened to Implant-Supported Prosthesis with Different Connection Systems by Various Tightening Technique (다른 연결 시스템을 갖는 임플랜트 상부 구조물에서 조임술식에 따른 지대주 나사의 풀림 토크값에 대한 연구)

  • Kim, Dong-Wook;Choi, Yu-Sung;Jo, In-Ho
    • Journal of Dental Rehabilitation and Applied Science
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    • v.27 no.4
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    • pp.343-358
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    • 2011
  • As implant treatment has become popular, lots of different shapes and materials of the implant upper component have been supplied. And there are also diverse reports about failures including loosening of the abutment screw which is one of the most common reason. Purpose : The purpose of this study is to find out how different screw tightening orders and methods influence on screw loosening according to the different connection systems. The upper component was fabricated by casting method. After fabricating master models that are precisely attached to the upper component, 5 experimental models each for the external connection system and internal connection system were fabricated using splinting impression technique. First, to find out the influence of the screw tightening order, screws were tightened in 3 orders; 1-2-3-4, 2-3-1-4, 2-4-3-1. After tightening, removal torque values (RTV) of each group was measured. And also to find out the influence of screw tightening method, a model with 2-3-1-4 screw tightening order was tightened with 30 Ncm at one time(1-step method) and the RTV was compared with the same order group (2-3-1-4) in the 2 step method. In the external connection system, RTV appeared significantly lower in group 2-3-1-4 than group 2-4-3-1 (p<0.05). And also in the internal connection system, the RTV of group 2-3-1-4 appeared significantly lower than that of group 2-4-3-1 and 1-2-3-4 (p<0.05). When comparing the tightening number of the screw without considering the screw tightening order, the first tightened screw appeared significantly higher RTV than the second one in the external connection system (p<0.05), however there was no significant difference from the first tightened screw to the last tightened screw in the internal connection system. And there was no statistically significant difference between the two screw tightening methods in both internal and external connection system. In the comparison of external and internal connection system, each RTV appeared 16.27 Ncm and 14.25 Ncm and appeared as a statistically significant difference (p<0.05). There was a significant difference in RTV measured according to the screw tightening order. The lowest RTV appeared in the groups started tightening from the middle. There was also a significant difference in RTV between the two connection system groups. A further study is needed to find out the influence factors in RTV and also a study is required related to the load condition.