• Journal of Korea Foundry Society
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• v.5 no.3
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• pp.47-51
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• 1985

FMC(FULL MOLD CASTING)법(法)이란 발포 polystyrene모형을 사용하여 조형후, 주형으로부터 모형을 발형치 않은채, 용탕을 주입하여 주물을 제조하는 방법을 말한다. 합성수지 발포체를 주조용(用) 모형의 재료로써 사용하는 방법은 1956년 미국의 슈로이어(H. F. Shroyer)에 의하여 발명되었으나 이것은 실제 주조에 응용하기에는 여러 곤란한 문제가 있어, 단순히 착상에 그치고 공업적으로 적용할 수 있는 기술을 확립치는 못하였다. 그후 서독 아헨대학교수로서 당시 발포폴리스티렌을 포함하는 각종단열재 제조회사 G+H 사(社)의 A. Wittmoser에 의하여 1962년에 처음으로 공업적으로 이용되어, 현재 서독, 미국, 일본등 유럽전역에서 응용되고 있다. 당사(當社)는 1977년6월 5일 첫 가동된 이후, 동(同)그룹 사(社)인 현대자동차로부터 자동차금형 (Press Die)주조를 FMC법(法)으로 생산하여 달라는 요구를 받고, 그해 12月부터 개발시험에 착수하여 이듬해 6월(月)부터 본(本) FM주조를 적용하여왔다. 그러나 1) 폴리스티렌 모형의 주입시(時) 부(不)기화 잔유물에 의한 주물표면결함 2) 도형제 박리 현상에 의한 표면결함 3) 주입시(時) 다량의 매연발생 및 4) 조형시(時) 모형의 변형에 의한 칫수결함 등의 문제가 대두되어 품질면에서는 1982년6월(月)에 와서야 어느정도 정상궤도에 도달하여 본격적인 FM 생산을 해오고 있는 중이다. 여기서 그동안 당사가 경험한 대형주물 (자동차금형:$1{\sim}10$톤/개)에 있어서의 FM 주조법의 적용사례를 본지(本誌)를 통하여 간단히 소개하고자 한다.

• International Journal of Highway Engineering
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• v.4 no.2 s.12
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• pp.19-31
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• 2002

The recycling of waste foundry sand(WFS) and fly ash as by-products of industry is one of the urgent problem to deal with. For the recycling of these materials, CLSM(controlled low strength materials) concept was adopted. This research has been done for last three years. In this research, couple of selected waste foundry sand and fly ash were used as fine aggregate. Also, WFS modified by Proper chemical liquid was used for the comparison. The main focus is to evaluate the silo earth pressure and the reduction effect due to the use of CLSM instead of normal fine aggregate. Silo effect, which occurs at short distance between retaining wall and backfill, was not detected because the characterization of CLSM is highly different from that of normal aggregate. Therefore, the theory for earth pressure, like Rankine theory or Coulomb theory, should be carefully used for CLSM. The reduction of earth pressure for modified WFS is higher than the others. But, the final earth pressure is converged at very small value, even though the reduction effect depends on the curing time.

• Journal of the Korean Geotechnical Society
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• v.19 no.1
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• pp.201-207
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• 2003

In this paper, the utilization of waste foundry sand produced in the molding process is studied as a backfill material for underground electric utility systems such as concrete box structures and pipe lines for power supply. The physical, chemical and thermal properties for waste foundry sand are investigated far mechanical stability, environmental hazard and power transmission capacity Also its properties are compared with those of the natural river sand. The test results show that waste foundry sand can be utilized for underground concrete box structures as a backfill material; however, it can not be applied to underground pipe lines due to high thermal resistivity or low power transmission capacity.

• Journal of Korea Foundry Society
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• v.41 no.6
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• pp.516-520
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• 2021

During sand casting, the binders produces gases in cores because high temperature molten metals dissolve the binders into gases and causes gas defects in the casting products. In the present study, quantitative analysis of inorganic binder gas generation was performed using Thermo Gravimetry (TG) and Mass Spectrometer (MS) analyses. The specimen was prepared using organic binders in liquid and solid state, and a mixture of sand and binders. Moisture loss by catalysts was calculated by TG results from liquid and solid binder specimens; it was found that components of gases were different. Quantitative analysis was discussed for generated gases with individual gas component results obtained using TG and MS. It is expected that gas generation can be predicted in the casting simulation using the technique proposed in the present study.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2006.05a
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• pp.57-61
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• 2006

Waste foundry sand of industrial waste which is happening by vast quantity according to fast development of industry has much the occurrence amount and processing method is depended on reclamation, and is using by fine aggregate for construction by recycling method among others. In this research Waste foundry sand powder into cement replace fare use possibility availability judge wish to Slump and air content decreased the replacement ratio increases by concrete special quality that do not harden according to experiment result, and unit capacity mass and bleeding increased the replacement ratio increases. Hardening concrete intensity special quality displayed strength improvement to replacement ratio 20%, and tendency that watertightness increases most in replacement ratio loft in watertight property appear. Considering the strength and watertight properties, the adequate usage of waste foundry sand powder is the 10% of replacement ratio.

• 전기의세계
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• v.13 no.1
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• pp.47-49
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• 1964

본고의 내용은 다음과 같다. 1. 연혁 2. 현황(주요제품) 3. 시설(공작실, 정기실, Press실, 주물실, 도금실, 도장실, 열처리실, 표준계기실, 중앙실험실, 사실, 동선실, 전지실, 수지실, T.V.조립실, 검정실)

• Journal of Korea Foundry Society
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• v.43 no.4
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• pp.194-200
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• 2023

The heat transfer of the mold in the casting process has been calculated by considering the mold as a uniform isotropic material. Since the mold was not a uniform isotropic material, however, the calculation was performed with approximate values, and in particular, estimated values were used when considering compaction and the amount of added binder. In this study, a calculation algorithm of the thermal properties of the sand mold was developed. An algorithm for calculating the thermal conductivity and specific heat based on a thermal resistance model in the case of mono-dispersed sand grains was also developed and applied to sand molds with various size distributions. The thermal properties of sand were calculated for artificial sand, and relatively close values compared to the experimental values were obtained.

• Proceedings of the Materials Research Society of Korea Conference
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• 2001.05a
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• pp.156-156
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• 2001

• Journal of the Korean GEO-environmental Society
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• v.13 no.12
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• pp.59-66
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• 2012

In this study, it was sampling from heavy metal-contaminated soil with the waste in railroad workshop. And, the pollution concentration and analysis of particle-size distribution were conducted to design efficient purification process that it was aimed at high contaminated area, low contaminated area and samples containing waste foundry sand. But, it was the other signs of general soil contamination, as construction waste of waste concrete and waste wood, waste foundry sand, incinerator ash, etc is overall buried on the grounds. Thus, the common heavy metal purification technology has not decreased the pollution. However, heavy-metal contamination was reduced by magnetic separation utilizing the magnetic component of the mixed waste.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.587-590
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• 2000

The new core making method economized on core sand requested. The new method is heating core box until it reaches reasonable temperature and then spraying core sand with core binder into core box. Inner temperature distribution have to uniform in order to form core of uniform thickness. Therefore, in this study we treat of inner temperature distribution of core box in priority. First, determine proper torch number. Next, optimize the torch position to minimize the average of absolute deviation(AVEDEV) of inner temperature. The results are as followed : 1. The torch number that makes inner temperature distribution about $300^\circ{C}$ uniformly is 25. 2. When $S_H$ and $S_V$ is 0.7, the torch position is optimized and AVEDEV is 5.85.