• Title/Summary/Keyword: 제강공정

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Effect of Carbon Materials on the Slag Foaming in EAF Process (전기로 슬래그 포밍에 미치는 가탄재 종류의 영향)

  • Kim, Young-Hwan;Yoo, Jung-Min;Um, Hyung-Sic
    • Resources Recycling
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    • v.28 no.2
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    • pp.40-45
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    • 2019
  • During steelmaking in EAF, recycled scraps is used as a main material, melted by arc, and electricity use as a main energy. Slag foaming is an important technology for reducing electrical energy. CO gas generated by the reaction between injection carbon and (FeO), [C] and injection {$O_2$}. CO gas generated by this reaction is collected in slag, resulted in slag foaming. In general, the carbon materials used in the EAF process is anthracite and coke. This study investigated the effects of the carbon materials used on slag foaming in the steelmaking process. As a result of this study, the slag foaming height is increased by cokes rather than anthracite, and with an increase in the amount of particles samller than $500{\mu}m$. Based on these results, the application to the operation resulted in increase of slag forming height, reduction of injection carbon, and reduction of electrical energy.

제강분진을 반응촉매로 이용한 침출수의 연속산화처리공정

  • 강정우;장윤석;지원현;김성용;배범한;장윤영
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2001.09a
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    • pp.164-167
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    • 2001
  • 본 연구에서는 포항제철소에서 제철부산물로 발생되는 제강분진을 전처리 없이 산화촉매로 사용하여 김포 수도권 매립지의 침출수 처리공정에서 펜톤산화조에 유입되는 원수를 대상으 로 과산화수소를 이용한 연속식 산화처리 실험을 수행하였다. 먼저 회분식 실험결과를 바탕 으로 최적 반응조건에서 lab-scale 연속식 기초반응실험과 자체 설계.제작한 연속산화공정에서의 처리실험을 수행하였다. 또한 기존의 펜톤산화공정에서 Fe 공급원으로 사용되고 있는 FeSO$_4$.7($H_2O$)와의 반응성 비교실험도 수행하였다. 반응기간동안 일정 pH를 유지하기 위해 pH controller를 사용하였으며 침출수 수질은 CODcr로 나타내었다. 반응 pH 3.5, 체류시간 1 hr, 과산화수소 주입량 1,500mg/1에서 제강분진과 FeSO$_4$.7($H_2O$)를 각각 주입하여 수행한 연속처리 기초실험에서는 제강분진을 산화반응촉매로 사용한 경우에 침출수CODcr 처리율 62%, 과산화수소의 분해율 52%를 나타내었다. FeSO$_4$.7($H_2O$)를 산화반응 촉매로 사용한 경우에는 약 65-70%정도의 다소 높은 처리효율을 나타낸 반면에 과산화수소의 소비량은 제강분진의 경우보다 약 20%이상의 높은 값을 나타내었다. 연속산화공정 실험에서는 운전 3시간 이후에 유출수 중의 CODcr과 $H_2O$$_2$의 농도가 안정된 값을 나타내었다. 이 때 산화 반응조의 침출수 CODcr 제거효율은 약 43%이었으며, 처리수의 농도는 현재의 침출수 방류기준 이하로 나타났다. 결론적으로 침출수의 연속식 산화처리 실험결과, 처리효율과 경제성에서 제강분진의 산화촉매활용 공정의 개발 가능성이 매우 높은 것으로 나타났다.ell에 의해 완전분해 되었으며, 함께 존재시 TC는 Fe$^{\circ}$만으로는 분해가 되지 않았지만 cell에 의해 완전분해 되었으며, 함께 존재시 TCE분해에 저해작용을 미치는 것으로 나타났다.술의 첨가가 요구되고 있다. 따라서, 산성광산배수 오염지대에 대해 획일적으로 같은 처리방법을 채택하여 사용하는 것보다 각 지역 또는 광산산성폐수가 유출되어 나오는 광산폐기물의 특성 등을 고려하여 거기에 맞는 기술들을 복합적으로 또는 단독으로 사용하되 처리방법 채택 시 신중을 기할 것이 요망된다.정시에는 SeaWiFS 위성과 관련된 global algorithms 중에서 490nm와 555nm의 복합밴드를 포함하는 OC2 알고리즘(ocean color chlorophyll 2 algorithm)을 사용하는 것이 OC2 series 및 OC4 알고리즘보다 좋은 추정 값을 도출할 수 있을 것으로 기대된다.환경에서는 5일에서 7월에 주로 이 충체의 유충이 발육되고 전파되는 것으로 추측되었다.러 가지 방법들을 적극 적용하여 금후 검토해볼 필요가 있을 것이다.잡은 전혀 삭과가 형성되지 않았다. 이 결과는 종간 교잡종을 자방친으로 하고 그 자방친의 화분친을 사용할 때만 교잡이 이루어지고 있음을 나타내고 있다. 따라서 여교잡을 통한 종간잡종 품종육성 활용방안을 금후 적극 확대 검토해야 할 것이다하였다.함을 보이고 있다.X> , ZnCl$_{3}$$^{-}$같은 이온과 MgCl$^{+}$, MgCl$_{2}$같은 이온종을 형성하기 때문인것 같다. 한편 어떠한 용리액에서던지 NH$_{4}$$^{+}$의 경우 Dv값이 제일 작았다. 바. 본 연구의 목적중의 하나인 인체유해 중금속이온인 Hg(II), Cd(II)등이 NaCl같은 염화물

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Hydrogen Behavior in the Steelmaking Process (제강공정에서 수소의 거동)

  • Shim, Sang-chul;Cho, Jung-wook;Hwang, Sang-taek;Kim, Kwang-chun
    • Korean Journal of Metals and Materials
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    • v.46 no.10
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    • pp.662-671
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    • 2008
  • The behavior of hydrogen in the steel making process was investigated. The relation between the composition of ladle slag and hydrogen concentration in molten steel was considered. The hydrogen distribution ratio between ladle slag and molten steel was increased with increasing basicity of the slag; it was about 20 when the basicity of slag was 15. Hydroxyl capacity measured from the hydrogen distribution ratio between slag and the molten steel was comparatively corresponding to the value of hydroxyl capacity measured by the equilibrium reaction of slag and $H_2O$ gas. However, it is considerably different from the value calculated by regular solution model. The influence of hydrogen on a sticking type breakout is considered. The effect of hydrogen and $H_2O$ gas on the crystallization behavior of mold powder was investigated by DHTT (Dual hot thermocouple technique). As a result, it was proved that mold powder could be crystallized by $H_2O$ gas in the atmosphere. Therefore, it is concluded that $H_2O$ gas in the atmosphere can be a possible cause of the sticking type breakout that occasionally occurs in the continuous casting process.

Recycling of Ferrous Scraps (철스크랩의 리사이클링)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.29 no.1
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    • pp.3-16
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    • 2020
  • This work provides an overview of the steel production process, pretreatment and tramp elements of scraps and recycling technology of dust generated from steelmaking process. Steel is the most common metal used by mankind, with the world production of crude steel in 2018 exceeding 1.8 billion tonnes. Recycling of ferrous scraps reduces CO2 emissions by about 42 % and saves about 60 % of energy, compared to production steel from iron ore. Steel scraps are usually recycled to both an electric arc furnace (EAF), scrap-based steelmaking and the basic oxygen furnace (BOF), in ore-based steelmaking. EAF steelmaking, which uses iron scrap as a main raw material, is changing to an energy-saving type with a device for preheating scrap. Dust generated from the steelmaking process is recycled in various ways in the steel mill to recover iron and zinc.

Study on the Synchronous Recycling of EAF Dust and Waste PVC (폐PVC와 전기로 제강분진의 동시재활용을 위한 기초연구)

  • Lee GyeSeung;Song YuungJun
    • Resources Recycling
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    • v.12 no.6
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    • pp.47-56
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    • 2003
  • PVC(polyvinyl chloride) powder were mixed with EAF(Electric Arc Furnace) dust and made as pellets. In order to recover the hydrochloride emitted from pyrolysis of PVC and the valuable metals in dust through making chlorides, pellets were roasted at $300 ^{\circ}C$ and investigated about the generation of chlorides. Two dust samples were collected at I steel making Co. and P Co. (called I dust and P dust respectively), which were mainly composed of zincite and franklinite. It was confirmed that about 50% of Zn in I dust and 48% of Zn in P dust compose zincite. The emission of HCl gas was completed in 15 min at 30$0^{\circ}C$ and the HCl mostly reacted with dust and made chlorides under 20% PVC mixed ratio. Because the reaction of HCl with zincite was faster than with franklinit, when generation and volatilization of ferric chloride is not allowed, the equivalent PVC powder mixed ratio in pellet depended on the amount of zincite in dust.

Assessment of Ion Leaching and Recycling Potential of Steel Slag Mixed with Clay (점토와 혼합된 제강슬래그의 이온 용출 및 재활용 가능성 평가)

  • Hyeongjoo Kim;Hyeonki Lee;Taegew Ham;Sohee Jeong;Hyeongsoo Kim
    • Journal of the Korean GEO-environmental Society
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    • v.25 no.5
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    • pp.39-47
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    • 2024
  • In this study, the environmental implications of electric arc furnace steel slag, commonly used in road construction and soil reinforcement, were examined. Experiments were conducted to assess the leaching of heavy metals based on particle size and to investigate ion leaching from specimens with varying mixtures of steel slag and clay. The official waste test revealed no detectable heavy metals in the sample items. However, when subjected to leaching experiments and analyzed using ICP-OES, certain heavy metals were found. The reaction of steel slag with water, facilitated by free CaO within the slag, was identified as the cause of leaching. Results showed that aluminum, exhibiting the highest leaching rate, displayed an inverse relationship with particle size. In mixed soil containing steel slag and clay, higher steel slag content resulted in increased aluminum leaching. Nonetheless, the quantity of leached aluminum was notably lower in mixed soil compared to pure steel slag. Furthermore, leaching of other heavy metals remained within acceptable limits. These findings suggest that recycling mixed soil of steel slag and clay for road construction or soil stabilization presents reduced environmental risks compared to using steel slag alone. Utilizing such mixtures could offer an environmentally sustainable and safe alternative.

The Properties of Synthetic Calcium Ferrite for Ironmaking and Steelmaking using Industrial By-products - (2) (산업부산물을 활용한 제철·제강용 합성 칼슘 페라이트 특성 - (2))

  • Park, Soo Hyun;Chu, Yong Sik;Seo, Sung Kwan;Park, Jae Wan
    • Resources Recycling
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    • v.23 no.5
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    • pp.12-20
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    • 2014
  • Calcium ferrite is a major bonding material self-fluxed sintered ore, and it is used as a flux in the steelmaking process. Calcium ferrite is more effective binder for making sintered ore and flux for steel making because of it's low melting temperature. In this Study, calcium ferrite was made by using variety industrial by-products from steel plant. The property of calcium ferrites was investigated on the basis of test method using in the cement manufacturing process. Crystal analysis, compression test as well as thermal analysis were carried out to evaluate physical properties of calcium ferrite.