• Title/Summary/Keyword: 정적 접촉 압력

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The study on the influence of contact pressure distribution on brake squeal analysis (브레이크 스퀼 해석에서 접촉압력분포의 영향에 관한 연구)

  • Lee, Ho-Gun;Son, Min-Hyuk;Seo, Young-Uk;Boo, Kwang-Seok;Kim, Heung-Seob
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1120-1124
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    • 2007
  • Recently in the automotive brake industry brake squeal noise has become one of the top automotive quality warranty issues. The contact pressure is used to predict friction coupling in the brake squeal analysis. The formulation of friction coupling has performed by nonlinear static analysis prior to the complex eigenvalue analysis. This paper proposes a validation methodology of squeal analysis using modal testing and contact analysis and examines the effect of predicted contact pressure that leads to the discrepancy between unstable complex mode and squeal frequency. This studies compose a three step validation process : examining the modal characteristics of component and assembly loaded contact pressure using modal testing and FEM analysis and verifying the contact pressure distribution using nonlinear static analysis and experiment. Finally, the unstable modes from complex eigenvalue analysis and realistic squeal frequency from the noise dynamometer are investigated.

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The Static Behavior of Bridge Expansion Joints Due to the Wheel Load (윤하중 재하에 의한 교량 신축이음의 정적거동)

  • Kim, Youngjin;Kwak, Imjong;Cho, Changbaek;Yoon, Hyejin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.3A
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    • pp.357-366
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    • 2008
  • This study addresses the analysis of the behavioral characteristics of bridge expansion joints under wheel loading through wheel load test and the proposal of relevant wheel load specifications for expansion joints. To that goal, specimens of rail and finger expansion joints that are widely used in Korea were fabricated and subjected to static wheel load test using a real tire wheel. The wheel load distribution factor in the rail and finger expansion joints in contact with the wheel load was evaluated. The evaluation revealed that the portion of load sustained by the central rail of rail expansion joint was decreasing with larger wheel load, and that the portion of load sustained by the finger expansion joint was practically insensitive to the increase of the contact area and remained nearly constant. Since the wheel load characteristics showed large difference compared to former design specifications, it appears necessary to prepare rational specifications relative to the distribution of the wheel load contact pressure for the design of expansion joints.

Experimental and Analytical Study of the Dynamic Behavior of a Polyurethane Spring Restoring Disk Bearing (폴리우레탄 스프링 복원형 디스크 받침의 동적거동에 대한 실험 및 해석적 연구)

  • Park, Hyung-Ghee;Lee, You-In;Jung, Dae-Yu
    • Journal of the Earthquake Engineering Society of Korea
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    • v.15 no.2
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    • pp.61-69
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    • 2011
  • In this paper, the factors affecting the dynamic characteristics of a polyurethane spring restoring disk bearing are analysed to predict the dynamic behavior of the bearing. The prediction results and the test results are compared. The Young's modulus of the polyurethane spring, which varies according to strain of spring and the friction coefficient, of PTFE (PolyTetraFluoroEthylene), which varies according to the velocity and pressure of PTFE, are considered as the factors influencing the dynamic characteristics. W-PTFE virgin products are used and polyurethane springs are produced for the tests. The equation related to changing the friction coefficient and the modulus of elasticity are obtained through an inverse estimation of the test results. The estimation results, considering the factors affecting the dynamic characteristics, simulate the test results more appropriately than the estimation without the consideration of those factors.

The Study on the Influence of Pad Wear on Brake Squeal Analysis (브레이크 스퀼 해석에서 패드 마모의 영향에 관한 연구)

  • Lee, Ho-Gun;Son, Min-Hyuk;Seo, Young-Wook;Boo, Kwang-Seok;Kim, Heung-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.930-936
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    • 2008
  • This paper studies the effect of pad at initial stage and wear during braking on the dynamic contact pressure distribution. Wear is influenced by variable factor (contact pressure, sliding speed, radius, temperature) during dynamic braking and variation in contact pressure distribution. Many researchers have conducted complex eigenvalue analysis considering wear characteristic with Lim and Ashby wear map. The conventional analysis method is assumed the pad has smooth and flat surfaces. The purpose of this paper is to validate that wear rate induced by braking is considered for the precise squeal prediction. After obtaining pad wear from experiment, it is incorporated with FE model of brake system. Finally, the comparisons in fugitive nature of squeal will be carried out between the complex eigenvalue analysis and noise dynamometer experiment.

Detection of Hydride Blisters in Zirconium Pressure Tubes using Ultrasonic Mode Conversion and Velocity Ratio Method (초음파 모드 변환 및 속도비 방법에 의한 지르코늄 압력관의 수소화물 블리스터 탐지)

  • Cheong, Yong-Moo;Lee, Dong-Hoon;Kim, Young-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.4
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    • pp.334-341
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    • 2003
  • When the pressure tubes(f are in contact with the calandria tube(CT) in the pressurized heavy water reactor(PHWR), the temperature difference between inner and outer wall of W results in a thermal diffusion of hydrogen (deuterium) and hydride blisters are formed on the outer surface of PT. Because the hydride blisters and zirconium matrix are acoustically continuous, it is not easy to distinguish the blisters from the matrix with conventional ultrasonic method. An ultrasonic velocity ratio method was developed to detect small hydride blisters on the zirconium pressure tube. Hydride blisters were grown in the PT specimen using a steady state thermal diffusion device. The flight times of longitudinal echo and reflected shear echo from the outer surface were measured accurately. The velocity ratio of the longitudinal wave to the shear wave was calculated and displayed using contour plot. Compared to the conventional flight time method of longitudinal wave, the velocity ratio method shows superior sensitivity to detect smaller blisters as well as better images for the blister shapes. Detectable limit of the outer shape of the hydride blisters was conservatively estimated as $500{\mu}m$, with the same specifications of ultrasonic transducer used in the actual PHWR pressure tube inspection.

Time-variety Characteristics Analysis of Squeal Noise due to Proposed Wear Model and Experimental Verification (제안된 마모 모델에 따른 스퀼소음의 시변특성 해석과 실험적 검증)

  • Lee, Ho-Gun;Son, Min-Hyuk;Seo, Young-Wook;Boo, Kwang-Seok;Kim, Heung-Seob
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.89-90
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    • 2008
  • This paper studies the effect of pad at initial stage and wear during braking on the dynamic contact pressure distribution. Wear is influenced by variable factor (contact pressure, sliding speed, radius, temperature) during dynamic braking and variation in contact pressure distribution. Many researchers have conducted complex eigenvalue analysis considering wear characteristic with Lim and Ashby wear map. The conventional analysis method is assumed the pad has smooth and flat surfaces. The purpose of this paper is to validate that wear rate induced by braking is considered for the precise squeal prediction. After obtaining pad wear from experiment, it is incorporated with FE model of brake system. Finally, the comparisons in fugitive nature of squeal will be carried out between the complex eigenvalue analysis and noise dynamometer experiment.

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Disk harrow structure analysis of non-motorized composite implement of tractor (무동력 트랙터 복합작업기의 디스크 구조해석)

  • Lee, Choong Ho;Jang, Ji Un;Lee, In Beom;Kim, Hyun Gyung
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.85-85
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    • 2017
  • 무동력 복합작업기는 치즐쟁기와 디스크의 배열에 따라 작업성능이 좌우된다. 프레임과 디스크, 치즐쟁기에 가해지는 기본적인 힘의 상태를 확인하기 위한 정적 구조해석을 수행하였다. 복합작업기는 디스크는 $18^{\circ}$가 경사진 형태로 전면9개 후면9로 총 18개, 치즐쟁기(Chiselplow)는 4개로, 디스크는 모두 18개이다. 정적인 상태에서 끄는 견인력은 100마력, 150마력, 200마력으로 하였으며 Inventor의 해석 시스템은 힘을 N으로 사용하기 때문에 각 마력에 부가되는 하중을 N으로 치환하여 사용하였다. 구속조건은 frame과, disc, chisel plow에 맞닿는 면을 구속하고, 힘의 방향은 프레임과 트랙터의 연결면, 디스크 날과 땅의 접촉면에 적용했다. front /rear 디스크는 이론상으로는 양 디스크가 쌍으로 마주하고 있어서 스캔데이타를 중심으로 모델링한 결과를 바탕으로, 전후면 디스크해로우의 해석을 수행하였다. 조립 또는 사용상의 문제점이나 자연적인 유격에 의해 어느 정도 대칭이 되지 않을수 있으나 그 정도에 따라 진동과 내구성에 문제가 될 수도 있기에 한쌍에 대해 모델링을 통한 해석을 수행하였다. 해석결과에 따르면 디스크에 작용하는 폰미세스 응력은 극한강도에 미치지 않은 것으로 나타났으며 Frame의 최대 폰 미세스 응력을 제외하면, 대부분의 응력은 항복강도에 현저히 미치지 못하는 수치이고, 프레임의 경우는 150마력, 200마력으로 힘을 가할 때 항복강도는 넘는 수치이지만 극한인장강도에는 미치지 못하는 수치인 것을 알 수 있었다. 100마력에 폰 미세스 응력의 최대값은 0.161918 MPa이고 프레임 강의 항복강도인 207MPa와 디스크의 항복강도인 250MPa에 못 미치는 수치이다. 150마력과 200마력의 힘으로 회전할 때의 폰 미세스 응력의 최대값은 0.286425MPa과 0.381921 MPa로 항복강도인 250MPa에 크게 못 미치는 수치이다. 그 이유는 디스크해로우 방식의 복합작업기는 견인저항력이 작게 설계되고 작업속도를 개선하기 위한 목적으로 사용되기 때문으로 사료된다. 벤치마킹 기대의 Rear 디스크도 마찬가지로 각도는 $18^{\circ}$이며, 동일한 구속조건을 적용하여 시뮬레이션을 수행하였으며 해석결과는 모두 항복강도 이내로 예측 되었다. 디스크에 최대로 응력이 미치는 부분은 디스크와 프레임이 연결되는 허브 부분이다. 각도가 커짐에 따라 응력이 증가하므로 이를 감안한 설계인자 도출이 가능하다. 마력과 각도가 증가함에 따라 디스크 해로우에 작용하는 폰미세스 응력과, 접촉압력이 증가하므로 이에 대한 검토와 동적하중인 로드프로파일을 적용한 해석을 수행하여 내구수명 특성에 대한 연구를 수행할 계획이다.

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