• Title/Summary/Keyword: 정삭가공

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A CAD/CAM System for Plate Cams with Three CNC Interpolation Methods (세가지 보간방법을 이용한 평판 캠의 CAD/CAM 시스템)

  • 김찬봉;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.869-879
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    • 1991
  • 본 연구에서는 여러가지 평판 캠 기구에 대하여 효율적이며 정밀한 설계 및 가공을 할 수 있도록 CAD/CAM 소프트웨어를 개발하는데 목적이 있다. 즉, 주어진 캠 곡선과 캠 기구의 구성조건을 바탕으로 포락선 이론에 의하여 캠 형상을 구하고, 원하 는 가공 방법을 선정하여 황삭가공과 정삭가공에 대한 NC 파트프로그램을 얻는 기능들 을 하나의 통합된 CAD/CAM 소프트웨어로 구성하여 생산성과 효율성 및 정밀성 향상에 기여하고자 한다.

DNC Application of Car Fuel Tank Die Working (자동차 연료탱크 금형가공을 위한 DNC 활용)

  • 이종선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.269-274
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    • 1999
  • This paper aims to DNC application of car fuel tank die working. DNC system is consist of CAD, CAM software and CNC milling machine. CAM software is purpose to G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for networking.

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Work Process of Connecting Rod Die using CAD/CAM/CNC (CAD/CAM/CNC를 활용한 커넥팅 로드 금형의 제작)

  • 이종선;이환희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.393-398
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    • 2001
  • This paper aims to work process of connecting rod die using CAD/CAM/CNC systems. CAD/CAM/CNC systems are consist of CAD(MDT4.0), CAM(Z-MASTER) software and CNC milling machine. CAM software is purpose to G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for data network.

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Computer Automated Manufacturing Lab (저축 CNC 환경에서의 효율적인 황삭가공)

  • 강지훈;서석환;이정재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.193-198
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    • 1994
  • 다축가공은 3축 이상의 동시제어축을 이용하여 복잡한 형상을 효율적으로 가공할 수 있는 첨예의 기술인 반면, 가공 설비의 고가로 인해 실제현장에 보급되지 못하고 있는 실정이다. 부가축 방식에 의한 저축화 가공방식은 이러한 현실적 문제에 대처할 수 있는 강력한 방식으로서, 본 연구팀에서는 3축 CNC 공작기계에 부가축 테이블 방식을 이용하여 5축 곡면가공을 구현한 바 있으며, 정삭가공 알고리즘을 개발한 바 있다. 본 연구에서는 부가축 환경하에서 황삭가공 알고리 즘을 다루며, 기존의 전축환경의 황삭가공에 비해공구자세를 인텍싱 형태로 변화시킬 수 있다는 차이가 있으며, 이에 따라 자세조정횟수의 초소화가 생산성 지표로 부각된다. 본 연구에서 개발된 황삭경로 알고리즘은 자세조정횟수를 포함 하여 공구접근영역, 공구교환횟수, 피드조정을 통하여 전체적을 황삭가공시간의 최소화로 접근하였다. 연구된 알고리즘 은 컴퓨터시뮬레이션을 통하여 검증하였으며, 실제절삭을 통한 검증이 추진중에 있다.

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Optimization of Finish Cutting Condition of Impeller with Five-Axis Machine by Response Surface Method (반응표면법을 이용한 5축 임펠러 정삭 가공의 최적화)

  • Lim, Pyo;Yang, Gyun-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.924-933
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    • 2007
  • An impeller is a important part of turbo-machinery. It has a set of twisted surfaces because it consists of many blades. Five-axis machining is required to produce a impeller because of interference between tool and workpiece. It can obtain good surface integrity and high productivity. This paper proposes finish cutting method for machining impeller with 5-axis machining center and optimization of cutting condition by response surface method. Firstly, cutting methods are selected by consideration of operation characteristics. Secondly, response factors are determined as cutting time and cutting error for prediction of productivity. Experiments are projected by central composite design with axis point. Thirdly, regression linear models are estimated as single surface in the leading edge and as dual surface in the hub surface cutting. Finally, cutting conditions are optimized.

5-Axis CNC Machining for Drum Cam with Rotational Follower - II (Post Processing Method for Fine Machining) (회전형 종동절을 갖는 드럼 캠의 5-축 CNC 가공 - II (정삭가공을 위한 포스트프로세싱))

  • Cho, Hyun-Deog;Yoon, Moon-Chul;Kim, Kyung-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.684-690
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    • 2010
  • A drum cam with rotational follower has a cam mechanism and it is mainly used in its application such as index table and ATC of machine tool. Also its use can reduce the backlash in its kinematic movement. To machine the drum cam with rotational follower, 5-axis CNC machine tool is generally used and its kinematic principle is included in it's design. Until now, the commercialized CAM software can't cover the application of the drum cam machining. Even if, some special software was developed for machining a drum cam, the post processing method for finish machining was not developed yet. And to overcome the problem, the form tool is still used on the tool path of rough machining. This study includes the induction of the post processing technique for the finish machining of drum cam on three 5-axis CNC machine tools, type AC, AB and BC. To prove the finishing geometric profile, the result was clearly verified through inspection and geometric measurement after direct machining of the drum cam in AC type 5-axis machine tool in this study.

A Study on the Optimum Finish Allowance for Machining Accuracy Improvement in the End Milling Processes (엔드밀 가공의 정밀도 향상을 위한 최적정삭여유에 관한 연구)

  • 최종근;김형선;김성초
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.8-15
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    • 2004
  • A significant error in the end milling processes is generated due to using slender tools of which the strengths are not sufficient. In order to obtain the desired machining accuracy, therefore, it is general that at first the rough cut is implemented, then the finish cut is followed. The rough cut eliminates large volume and the finish cut does the remained part. This remaining portion after the rough cut is called as the finish allowance. Larger finish allowances make it hard to get precise dimensions at a following finish cut. Smaller finish allowances are helpful for good dimension, but it sometimes is responsible for inferior surface qualities and over cuts. This study suggests a guidance for the optimum finish allowance for machining accuracy improvement, in which the rough cuts are regulated to remain the desired margins without any over cuts. Some experiments were carried out with various cutting conditions including the change of tool strengths and depth of cuts, and also extended to up millings as well as down millings.

필렛엔드밀 곡면가공 특성에 관한 연구

  • 심기중;유종선;김종선;조철용;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.261-261
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    • 2004
  • 본 논문에서는 고속가공 시 필랫(코너-R) 엔드밀의 곡면가공 적용가능 여부를 연구하기 위하여 비교적 곡률이 완만한 곡면을 채택하여 가공실험을 수행하고 고 결과를 분석하였다. 가공재료는 금형의 재료로 많이 사용되는 SKD11 강을 선택하였다. 볼엔드밀과 필렛엔드밀의 비교를 위하여 2 종류의 공구에 동일한 가공조건으로 가공실험 하였다. 가공 중 측정된 절삭력과 가공면의 표면조도를 분석하여 일반적으로 황삭에서 주로 사용되던 필렛엔드밀을 곡률이 완만한 곡면의 정삭에 적용하였을 경우의 절삭특성과 볼엔드밀의 가공특성을 비교하였다.(중략)

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A Study on the DNC Application of Car Seat Cushion Die (자동차 시트 쿠션 금형의 DNC 적용에 관한 연구)

  • Lee, Jong-Sun;Lee, Chun-Ho;Sohn, Kwon;Kim, Yeob-Rae
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.69-74
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    • 1999
  • This paper aims to DNC application of car seat cushion die. DNC systems are consist of CAD(CATIA1, CAM(Z-MASTER, OMEGA) software and CNC milling machine. CAM software is purpose to G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for networking.

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