• Composites Research
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• v.34 no.6
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• pp.337-344
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• 2021

In this study, the progressive failure behavior of the composite fan blade dovetail element under tensile loading is numerically investigated through finite element(FE) simulation. The accuracy of prediction by FE simulation is verified through tensile testing. The dovetail element is one of the joints for coupling the fan blade with the disk in a turbofan engine. The dovetail element is usually made of a metal material such as titanium, but the application of composite material is being studied for weight reduction reasons. However, manufacturing defects such as drop-off ply and resin pocket inevitably occur in realizing complex shapes of the fan blade made by composite materials. To investigate the effect of these manufacturing defects on the composite fan blade dovetail element, we performed numerical simulation with FE model to compare the prediction of the FE model and the tensile test results. At this time, the cohesive zone model is used to simulate the delamination behavior. Finally, we found that FE simulation results agree with test results when considering thermal residual stress and through-thickness compression enhancement effect.

• Composites Research
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• v.14 no.6
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• pp.24-31
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• 2001

Filament wound structures such as pressure tanks, pipes and motor cases of rockets are widely used in the aerospace application. The determination of a proper winding angle and thickness is very important to decrease manufacturing difficulties and to increase structural efficiency. In this study, possible winding angles considering the slippage between a fiber and a mandrel surface are calculated using the semi-geodesic path equation. In addition, finite element analysis using ABAcUS are performed to predict the behavior of filament wound structures considering continuous change of winding angle along the dome part. The water-pressuring tests of 3rd stage motor case are performed to verify the analysis procedure. The strain gages are attached on the surface in the fiber direction. Progressive failure analysis is performed to predict the burst pressure and the weakest region of the motor case. The effect of reinforcement is also studied to increase its performance.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.35 no.7
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• pp.592-600
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• 2007

Nowadays, researches for replacing material systems for cryotanks by composites have been being performed for the purpose of lightweight launch vehicle. In this paper, a type 3 propellant tank, which is composed of the composite developed for cryogenic use and an aluminum liner, was fabricated and tested considering actual operating environment, that is, cryogenic temperature and pressure. For this aim, liquid nitrogen (LN2) was injected into the fabricated tank and in turn, gaseous nitrogen (GN2) was used for pressurization. During this test procedure, strains and temperatures on the tank surface were measured. The delamination between hoop layer and helical one, was detected during the experiment. Several attempts were followed to investigate the cause analytically and experimentally. Thermo-elastic analysis in consideration of the progressive failure was done to evaluate the failure index. Experimental approach through a LN2 immersion test of composite/aluminum ring specimens suitable for simulating the Type 3 tank structure.

• Composites Research
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• v.13 no.1
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• pp.25-32
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• 2000

In this paper, postbuckling behavior of laminated composite-stringer stiffened-curved panels loaded in local compression is analyzed using the finite element program developed. Postbuckling Analysis is performed in dividing the panel behavior into three basic parts. The eight node degenerated shell element is used in modelling both panel and stiffeners, and the updated Lagrangian description method based on the 2nd Piola-Kirchhoff stress tensor and the Green strain tensor is used for the nonlinear finite element formulation. The progressive failure analysis is adopted in order to grasp the failure characteristics. The postbuckling experiment of the laminated composite-stiffened-curved panel had been done to verify the finite element analysis. The buckling load and the postbuckling ultimate load are compared in parametric study.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.35 no.3
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• pp.196-203
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• 2007

The postbuckling behavior and failure of composite cylinders subjected to external hydrostatic pressure are investigated by a finite element method and test. A nonlinear finite element program, ACOS, is used for the postbuckling progressive failure analysis of composite cylinders. A total of 5 carbon/epoxy composite cylinders were fabricated and tested to verify the finite element results. For comparison, analyses by MSC/NASTRAN and MSC/MARC are additionally conducted. Among the softwares, the finite element program, ACOS, predicts the buckling loads the best with about 11 to 26% deviation from experimental results except for one specimen. While the finite element analysis shows global buckling modes with 4 waves in hoop direction, in the experiments the local buckling appears first and results in the final failure without global buckling.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.12
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• pp.1345-1350
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• 2014

This paper presented analysis methods for adapting E-glass fiber/epoxy composite (GFRP) materials to an automotive leaf spring. It focused on the static behaviors of the leaf spring due to the material composition and its fiber orientation. The material properties of the GFRP composite were directly measured based on the ASTM standard test. A reverse implementation was performed to obtain the complete set of in-situ fiber and matrix properties from the ply test results. Next, the spring rates of the composite leaf spring were examined according to the variation of material parameters such as the fiber angles and resin contents of the composite material. Finally, progressive failure analysis was conducted to identify the initial failure load by means of an elastic stress analysis and specific damage criteria. As a result, it was found that damage first occurred along the edge of the leaf spring owing to the shear stresses.

• Journal of the Korean Society for Marine Environment & Energy
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• v.19 no.2
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• pp.129-136
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• 2016

Floating offshore structures keep its position by a mooring system against various kind of environmental loadings. For this reason, a reliable design of the mooring system is a key factor for initial design stage of a floating structure. However, there exists possibility of mooring failure, even the system is designed with enough safety margin, due to the unexpected extreme environmental conditions or long-term fatigue loadings. The breaking of one of the mooring lines may change the tension level of the other mooring lines, which can potentially result in a progressive failure of the entire structure. In this study, time domain numerical simulation of 10MW class wind-wave hybrid platform was carried out with partially broken mooring line. Overall platform responses and variations of the mooring line tension were numerically evaluated.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2001.05a
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• pp.163-167
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• 2001

A two-dimensional progressive failure analysis method is presented for the strength characterization of the composite joints under pin loading. The eight-nodes laminated she]1 element is utilized based on the updated Lagrangian formulation. The criteria by Yamada-Sun, Tsai-Wu, and the maximum stress are used for the failure estimation. The stiffness of failed layer is degraded by the complete unloading method. No factor depending on test is included in the finite element analysis except for the material strength and stiffness. Total 20 plate specimens with and without hole are tested to validate the finite element prediction. The Tsai-Wu failure criterion most conservatively estimates the strength of laminate, and the maximum stress criterion yields the highest strength because it does not consider the coupling of the failure modes. The strength by Yamada-Sun method neglecting the matrix failure effect are located between other two methods and shows best agreement with test result for laminate with hole.

• Composites Research
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• v.31 no.5
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• pp.251-259
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• 2018

In this paper, statistical volume element modeling method was developed for multi-scale progressive failure analysis of fiber reinforced composite materials. Big-size statistical volume elements (BSVEs) was considered to minimize the size effect in the micro-scale, by including as many fibers as possible. For that purpose, a mesh cutting method is suggested and adapted into the fiber model generator that creates finite element domain rapidly. The fiber defect model was also developed based on the experimental distribution of the fiber strength. The size effects from the local load sharing (LLS) are evaluated by increasing the fiber inclusion in the micro-scale model. Finally, continuum damage mechanics (CDM) model to the fiber direction was extracted from numerical analysis on BSVEs. And it was compared with strength prediction from typical representative volume element (RVE) model.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.05a
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• pp.17-21
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• 2002

A finite element method based on the two-dimensional progressive failure analysis is presented for characterizing the strength and failure of the unidirectional-fabric hybrid laminated composite joints under pin loading. The 8-node laminated shell element is incorporated in the updated Lagrangian formulation. Various failure criteria including the maximum stress, Tsai-Wu, Yamada-Sun, and combinations of them are used in conjunction with the complete unloading stiffness degradation method. For the verification, joint tests are conducted for the specimens with various geometries. Although there are some differences depending on the geometry, the finite element model using the Yamada-Sun or the combined Yamada-Sun and Tsai-Wu criterion predicts the failure strength best.