• Title/Summary/Keyword: 절삭율

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Improved Similarity Detection Algorithm of the Video Scene (개선된 비디오 장면 유사도 검출 알고리즘)

  • Yu, Ju-Won;Kim, Jong-Weon;Choi, Jong-Uk;Bae, Kyoung-Yul
    • The Journal of the Korea Contents Association
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    • v.9 no.2
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    • pp.43-50
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    • 2009
  • We proposed similarity detection method of the video frame data that extracts the feature data of own video frame and creates the 1-D signal in this paper. We get the similar frame boundary and make the representative frames within the frame boundary to extract the similarity extraction between video. Representative frames make blurring frames and extract the feature data using DOG values. Finally, we convert the feature data into the 1-D signal and compare the contents similarity. The experimental results show that the proposed algorithm get over 0.9 similarity value against noise addition, rotation change, size change, frame delete, frame cutting.

TDS analysis of graphite divertor tiles

  • 이상균;임종연;최상철;서인용;신용현;홍승수;정광화;임기학
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.41-41
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    • 1999
  • 핵융합 장치의 플라즈마 운행동안 토카막 내벽에 도달하는 온도는 최저 $600^{\circ}C$ 이상이다. 또한 플라즈마 자체와 사용자(User)들의 시료로부터 방출되는 입자들에 의한 내벽 충격(damage)은 장기간의 안정적인 운행 및 연구에 심각한 영향을 미친다. 이러한 이유로 토카막 제작시 내벽 보호재의 선정은 매우 높은 비중을 차지한다. Graphite는 높은 융점과 가공의 용이성으로 토카막 내벽의 보호재로 선호되는 물질이다. 그러나 토카막 용기(vessel)에 사용되는 스테인레스 스틸(AISI 316LN)보다 약 50배 이상의 기체 방출율(outgassing rate)을 가진다. 그러므로 장착 이전의 초기 청정화 과정이 매우 중요하며, 특히 400m2의 약 2톤(2000kg)의 graphite가 사용되므로 대량 처리를 할 수 있는 방법의 선정도 함께 개발되어야 한다. 본 연구팀에서는 처음 10개 회사의 시제품을 검토한 후, 최종 2개 회사의 4가지 종류의 시료를 선정하였다. 선정된 시료는 Union Carbide의 ATJ와 Toyo Tanso의 IG-110, IG-43, Ig-430이다. 시료는 비절삭유(oil-free) 가공에 의해 80$\times$2$\times$3 (mm)의 크기로 제작되었고 에탄올과 메탄올 용액에서 초음파 세척되었다. 건조된 시료는 TDS(Thermal Desorption Spectroscopy) 장치에 장착되어 세 단계의 실험을 하였다. 처음은 승온(상온 ~100$0^{\circ}C$)에 의한 방출 기체의 성분 분석, 두 번째는 장기간 (2주) 대기 노출 후 주요 방출 기체의 온도에 따른 변화, 마지막으로는 특정 기체에서의 장기간 보관후, 주요 방출 기체의 온도에 따른 변화를 조사하였다. 다음 그림 1은 본 연구에서 사용된 TDS 장치의 개략도이고 그림 2는 TDS 장치에 장착 직 후와 대기 중 노출된 시료들의 온도증가에 따른 총 압력의 변화이다.

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Microstructure and Corrosion Properties of TiNX Thin Films Prepared by High Density Plasma Reactive Magnetron Sputtering with Electromagnetic Field System

  • Kim, Jeong-Hyeok;Park, Ji-Bong;Song, Pung-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.311-311
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    • 2011
  • $TiN{\times}$박막은 우수한 내마모성 및 내부식성, 높은 경도 그리고 열적 안정성 등으로 인하여, 절삭공구 및 기계적 부품의 하드코팅, 2차 연료 전지용 확산방지막의 코팅재료로서 광범위하게 사용되어지고 있다. 일반적으로 $TiN{\times}$ 박막은 화학 기상 증착법(CVD)을 이용하였으나, 최근에는 대면적에 균일한 코팅이 가능하고 기판과 박막상의 부착력이 우수하며, 프로세스를 제어하기 쉬운 물리적 기상 증착법(PVD)의 스퍼터링법에 대한 관심이 고조되고 있다. 그러나 스퍼터링법으로 증착된 $TiN{\times}$ 박막의 물성은 주상구조와 국부적 표면결함을 포함하는 박막의 미세구조에 의존하기 때문에 주상구조 사이에 존재하는 Void 와 Pinhole 그리고 crack들이 원인으로 작용하여, 내부식성 및 기계적 특성이 급속도로 저하되는 단점이 있다. 이러한 단점을 보완하기 위해서, 본 연구에서는 기판온도를(RT, $200^{\circ}C$, $400^{\circ}C$)증가시켜 실험 하였다. 이는 온도증가에 따른 박막의 치밀화가 이루어지고 결함이 감소하여 내부식성 특성향상이 기대되어진다. 또한 플라즈마 밀도를 높이기 위해서, 기존 DC 마그네트론 스퍼터링법에 전자기장을 추가로 인가하였다. 이는 플라즈마 밀도증가에 따른 고반응성의 질소 래디컬의 생성율 증가에 기인하여 박막 형성시 질화반응을 촉진시킴으로써 박막의 치밀화 및 내부식성 특성향상이 기대되어진다.

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Corrosion Protection and Surface treatment of Mg alloy by Plasma Electrolytic Oxidation and SiO2 sol-gel coating method (플라즈마 전해산화와 SiO2 졸-겔 코팅법을 이용한 마그네슘 합금의 내부식 표면처리 기술)

  • Park, Min-Ju;Park, Jae-Yeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.256-257
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    • 2015
  • 마그네슘 합금은 낮은 비중, 높은 비강도, 주조성 및 절삭가공성, 치수안정성, 내흠집성이 우수한 특성을 지니고 있는 경량금속으로써 우수한 주조성과 상온강도, 연신율을 나타낸다. 최근에는 마그네슘 합금을 사용한 IT 기기의 케이스 및 자동차 내, 외장 부품 등의 제품이 다양하게 출시되어지며 금속 질감의 감성 기능까지 적용시킨 전자 기기 제품에 대한 수요가 급증하고 있는 추세이다. 하지만 마그네슘 합금의 낮은 부식 저항성은 마그네슘 합금을 적용시킨 제품에 큰 단점으로 작용되고 있으며 이를 해결하기 위한 연구가 활발히 진행 중이다. 본 연구에서는 플라즈마 전해산화법과 실리카 졸-겔 코팅법을 이용하여 마그네슘 합금의 내부식성을 향상시킴과 동시에 금속질감의 감성 기능을 구현하고자 하였다. 플라즈마 전해산화 공정으로 형성된 산화피막층과 $SiO_2$ 코팅으로 형성된 코팅층의 표면과 단면에 대해서는 FE-SEM(Field emission Scanning Electron Microscope)과 FE-TEM(Field emission Transmission Electron Microscope)으로써 확인하였고 전기화학적 특성 분석을 통한 동전위(Potentiodynamic polarization)와 EIS(Eletrochemical Impedance Spectroscopy) 그리고 Salt spray등을 분석하였다.

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Analysis of Grinding Characteristics of Ceramic (SiC) Materials (세라믹 소재의 연삭가공 특성 분석)

  • Park, Hwi-Keun;Park, Sang-Hyeon;Park, In-Seung;Yang, Dong-Ho;Cha, Seung-Hwan;Ha, Byeong-Cheol;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.16-22
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    • 2018
  • Silicon carbide (SiC) is used in various semiconductor processes because it has superior thermal, mechanical, and electrical characteristics as well as higher chemical and corrosion resistance than existing materials. Due to these characteristics, various manufacturing technologies have been developed for SiC. A recent development among these technologies is Chemical Vapor Deposition SiC (CVD-SiC). Many studies have been carried out on the processing and manufacturing of CVD-SiC due to its different material characteristics compared to existing materials like RB-SiC or Sintered-SiC. CVD-SiC is physically stable and has excellent chemical and corrosion resistance. However, there is a problem with increasing the thickness, because it is manufactured through a deposition process. Additionally, due to its high strength and hardness, it is difficult to subject to machining.

A Study on the Machining Characteristics of CVD-SiC (CVD-SiC 소재의 가공 특성에 관한 연구)

  • Park, Hwi-Keun;Lee, Won-Seok;Kang, Dong-Won;Park, In-Seung;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.40-46
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    • 2017
  • A plasma gas control apparatus for semiconductor plasma etching processes securely holds a cathode for forming a plasma, confines the plasma during the plasma etching process, and discharges gas after etching. It is a key part of the etching process. With the advancement of semiconductor technology, there is increasing interest in parts for semiconductor manufacturing that directly affect wafers. Accordingly, in order to replace the plasma gas control device with a CVD-SiC material superior in mechanical properties to existing SiCs (Sintered-SiC, RB-SiC), a study on the grinding characteristics of CVD-SiC was carried out. It is confirmed that the optimal grinding condition was obtained when the result table feed rate was 2 m/min and the infeed depth was $5{\mu}m$.

Grinding Characteristics and Wear Behavior of Diamond Wheel in Ceramic Grinding (세라믹 연삭에서 다이아몬드 휠의 연삭 특성 및 마멸 거동)

  • 박병규;문홍현;김성청
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.8-14
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    • 2003
  • The characteristics of grinding and wear behavior of diamond wheel for grinding ceramic materials was investigated in this study. In case of $Si_3N_4$, the wear of wheel was large, the finding force was relatively stable and the fluctuation of surface roughness n small. On the other hand in case of $Al_2O_3$ and $ZrO_2$, the wear of wheel and surface roughness were decreasing, the grinding force was increasing. During grinding with vitrified bond wheel, $Si_3N_4$ shows renewal of cutting edge while $Al_2O_3$ and $ZrO_2$ show glazing phenomenon of cutting grains. We have found that it possible to observe the behavior of grinding wheel by grinding ratio, grinding resistance, surface roughness and cutting edge ratio. Through the grinding experiments, it was found that grinding life of diamond wheel is 20 times for $Si_3N_4$, and 40 times fir $Al_2O_3$ and $ZrO_2$.

A Study on the Machining Characteristics for Micro Endmilling by using Ultrahigh-Speed Air Turbine Spindle (초고속 스핀들에 의한 마이크로 엔드밀링의 가공특성에 관한 연구)

  • Kwon D.H.;Kang I.S.;Kim J.H.;Kang M.C.;Kim J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.598-603
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    • 2005
  • Recently, the advanced industries using micro parts are rapidly growing. The appearance of ultra-precision feed mechanism and the development of control system make it possible to process parts in sub millimeter scale by mechanical methods. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products. So, micro stairs have been trying to cut by using high revolution air turbine spindle and micro-endmill, and studying for magnitude of cutting force. This investigation deals removal characteristics of burr generated by micro endmilling process. Also, decreasing of burr is significant problem in making smooth and precise parts in micro endmilling. In micro endmilling, the material removal rate(MRR) and cutting forces are very small. This paper presents an investigation on the machining characteristics for micro stairs by using ultrahigh-speed air turbine spindle in machining.

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Feedrate Optimization Using CL Surface (공구경로 곡면을 이용한 이송속도 최적화)

  • 김수진;정태성;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.39-47
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    • 2004
  • In mold machining, there are many concave machining regions where chatter and tool deflection occur since MRR(material removal rate) increases as curvature increases even though cutting speed and depth of cut are constant. Boolean operation between stock and tool model is widely used to compute MRR in NC milling simulation. In finish cutting, the side step is reduced to about 0.3mm and tool path length is sometimes over loom, so Boolean operation takes long computation time and includes much error if the resolution of stock and tool model is larger than the side step. In this paper, curvature of CL (cutter location) surface and side step of tool path is used to compute the feedrate for constant MRR machining. The data structure of CL surface is Z-map generated from NC tool path. The algorithm to get local curvature from discrete data was developed and applied to compute local curvature of CL surface. The side step of tool path was computed by point density map which includes cutter location point density at each grid element. The feedrate computed from curvature and side step is inserted to new tool path to regulate MRR. The resultants were applied to feedrate optimization system which generates new tool path with feedrate from NC codes for finish cutting. The system was applied to the machining of speaker and cellular phone mold. The finishing time was reduced to 12.6%, tool wear was reduced from 2mm to 1.1mm and chatter marks and over cut on corner were reduced, compared to the machining by constant feedrate. The machining time was shorter to 17% and surface quality and tool was also better than the conventional federate regulation using curvature of the tool path.

Membrane Filtration Characteristics of Oil/Water Emulsions (오일/물 에멀젼의 분리막 투과 특성)

  • Kim, Jong-Pyo;Lim, Jin-Soo;Ryu, Jong-Hoon;Kim, Jae Jin;Chung, Kun Yong;Chun, Myung-Suk;Min, Byoung-Ryul
    • Clean Technology
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    • v.5 no.2
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    • pp.69-78
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    • 1999
  • Separation characteristics of cutting oil-in-water emulsions were studied experimentally by using various kinds of flat-type microfiltration and ultrafiltration membranes. For ultrafiltration membranes the permeation behavior of cutting oil emulsions obeys the film model, whereas a significant deviation from the model was observed for ASYPOR microfiltration membranes. The experimental data obtained for all the membranes showed that the effect of operating pressure on the permeation flux of oil-in-water emulsions is not very significant. At low transmembrane pressures the permeation flux decreased gradually with increasing filtration time, whereas the permeation flux at high transmembrane pressures decreased steeply for early filtration time. However, every flux eventually reached a constant value that depends only on the applied transmembrane pressure. For the hydrophobic polycarbonate microfiltration membrane the permeation flux increased with the filtration time. The critical permeation pressures were also determined from the data obtained from unstirred cell experiments.

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