• Title/Summary/Keyword: 절삭률

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전위기어의 성능 및 강도설계

  • 박재춘
    • Journal of the KSME
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    • v.25 no.1
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    • pp.9-22
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    • 1985
  • 재래의 표준기어방식으로는 여러 가지의 취약점이 있는데, 이러한 결점은 치형을 다시 교 정(correction)하는 전위기어방식으로 설계하여 성능이 개선되고 해결될 수 있다. Corrected tooth의 창성은 공구를 전위하여 절삭하므로 이루어지고, 이 방식은 치형곡선의 곡률반지름을 증가시키며, 미끄럼률을 감소시켜서 강도를 증가시키도록 설계할 수 있다. 본 해설에서는 전위 기어 영역에서 기어의 성능개선과 복잡한 강도의 설계방법등을 최근경향에 부합시키고 통일된 형식의 체계로 기어설계를 쉽게 발전시킬 수 있도록 시도한 것이다.

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Studies on the Vibrational Modal Analysis of Solid Woods for the Violin Making - Part 1. Effect of Cutting Direction and Density on Resonant Frequency of Woods (바이올린용(用) 소재(素材)의 진동모드 해석(解析)에 관한 연구사 - 제1보. 절삭방향 및 밀도에 따른 공진 주파수의 변화)

  • Chung, Woo-Yang;Park, Sun-Haeng
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.3
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    • pp.1-6
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    • 1999
  • European spruce and maple were to be estimated as raw material of violin family instruments with linear modal analysis to provide the information data for the design of their bodies. Wood specimens cut in different direction were excited by impact hammer to measure the resonant frequency with typical vibrational modes. In spite of lower density than maple, European spruce showed the excellent acoustical properties with higher resonant frequency. And edge-grained spruce had more even frequencies than flat-grained ones to be more acceptable as front plate of violin. Resonant frequency was positively correlated with wood density of each specimen and the coefficients of edge-grained specimens were higher than those of flat-grained specimens of both wood species.

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Measurement of cutting edge ratio using vision system in grinding (연삭에서 비젼시스템을 이용한 절삭날 면적률의 측정)

  • Yu, Eun-Lee;Sa, Seung-Yun;Ryu, Bong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1531-1540
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    • 1997
  • Mordern industrial society pursues unmanned system and automation of manufacturing process. Abreast with this tendensy, production of goods which requires advanced accuracy is increasing as well. According to this, the work sensing time of dressing by monitoring and diagnosing the condition of grinding, which is th representative way in accurate manufacturing, is an important work to prevent serious damages which affect grinding process or products by wearing grinding wheel. Computer vision system was composed, so that grinding wheel surface was acquired by CCD camera and the change of cutting edge ratio was measured. Then we used automatic thresholding technique from histogram as a way of dividing grinding cutting edge from grinding surface. As a result, we are trying to approach unmanned system and automation by deciding more accurate time of dressing and by visualizing behavior of grinding wheel by making use of computer vision.

Effects of Cutting Conditions on Surface Roughness in Turning (선삭시 절삭조건이 표면거칠기에 미치는 영향 분석)

  • Lee, Sin-Yeong;Kim, Hong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.139-149
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    • 2001
  • The effects of the cutting conditions on the surface roughness of workpiece in turning were studied in this paper. The workpieces made of carbon steel SM20C and SM45C were tamed without the support of the tailstock center. Cutting conditions were changed in three or flour steps in each parameter and cutting fluid was used. The surface roughness results of tests were measured and the effects of the cutting conditions were analyzed by the method of analysis of variance. The summary of the experimental research is as follows. The main parameters were cutting speed, fred-rate, depth of cut, and the interactions between speed and fled-rate, speed and depth of cut, and fred and depth of cut. As cutting speed increased, surface roughness showed lower value. The surface roughnesses of feed-rate 0.102 mm/rev and 0.147 mm/rev were better than those of feed-rate 0.05 mm/rev and 0.2 mm/rev.

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A Study on the Optimal Cutting Condition in Boring using MQL System (MQL장치를 이용한 보링 가공시 최적절삭조건에 관한 연구)

  • Han, Dong-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.82-87
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    • 2011
  • Lubrication has an important role to reduce frictional forces and temperature between cutting chips and the face of a tool. However, it has harmful effects to workers' health and working environment. The purpose of this thesis is to find cutting conditions through the quality analysis in boring for SM45C steel using MQL(Minimum Quantity Lubrication). Machining process is super drill, tip drill, end mill and boring in order. Experimental factors of boring and the quantity of mist air are properly selected. With the analysis of experimental data, this thesis shows that boring with MQL improves the surface roughness when spindle speed is 934rpm or feeding speed is 74mm/min.

A Stock Removal Cycle with Collision Detection Function for Turning Operation (충돌회피 기능을 가진 선삭용 황정삭 싸이클)

  • 임상묵;강성균;최종률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1050-1053
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    • 1995
  • A stock removal cycle is developed as a programming tool of the CNC lathe. This cycle support the easiness and swifness of a part program generation in the shopfloor. The cycle contains the function of tool path generation of rough/finish cutting, of avoidance air-cut for non-cylindrical (die-casted, forged) workpiece, and of the tool collisopn detection/aviodance. Consequently the intelligent stock removal cycle results in improving the productivity and safety of CNC lathe.

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Finite Element Analysis for the Cold Forging Process of Tube Injector to Improve Material Utilization (재료이용률 향상을 위한 Tube Injector의 냉간단조공정 유한요소해석)

  • Kim, Hyun-Min;Min, Kyu-Young;Sin, Kyung-Sic;Park, Yong-Bok;Park, Sung-Young
    • Proceedings of the KAIS Fall Conference
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    • 2009.05a
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    • pp.135-138
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    • 2009
  • 자동차 디젤 분사장치의 하우징인 튜브 인젝터는 부품의 특성상 내식성, 내산화성, 강도 등을 필요로 하는 STS소재를 주로 사용하는데, 기존의 제조방법은 절삭가공이 주류를 이루었다. 그러나 생산성증대 필요성과 소재 이용률향상 및 제품의 고급화를 위하여 정밀냉간단조를 이용한 소성가공 방법이 최근에 시도되고 있다. 본 논문은 최적 정밀냉간단조 성형을 위해 유한요소법을 이용함으로써 정밀냉간 단조 공정 및 금형설계의 기초자료를 제시하였다.

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Experimental evaluation of the effects of cutting ring shape on cutter acting forces in a hard rock (커터 링의 형상에 따른 디스크커터 작용력의 실험적 평가)

  • Chang, Soo-Ho;Choi, Soon-Wook;Park, Young-Taek;Lee, Gyu-Phil;Bae, Gyu-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.3
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    • pp.225-235
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    • 2013
  • Cutter forces acting on a disc cutter in TBM are the key parameters for TBM design and its performance prediction. This study aimed to experimentally evaluate cutter forces with different ring shapes in a hard rock. The stiffness of a cutter ring was indirectly estimated from a series of full-scale linear cutting tests. From the experiments, it was verified that the rolling stress acting on a V-shape disc cutter was much higher than on a CCS disc cutter even though the penetration depth by a V-shape disc cutter could be increased in the same cutting condition. Finally, it is suggested that a prediction model considering the shape parameters of a disc cutter should be used for its better prediction.