• Title/Summary/Keyword: 절삭각도

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Numerical analysis on the estimation of optimal disc cutter angle in transition cutter zone (전이 구간(트렌지션 커터존)의 최적 디스크커터 각도 산정에 관한 수치해석 연구)

  • Lee, Sang Yun;Song, Ki-il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.1
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    • pp.1-12
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    • 2021
  • In the design of a tunnel boring machine (TBM), the excavation efficiency of the equipment depends on the design of the cutter head, which is directly in contact with the ground. Especially, the allocation of disc cutter is crucial issue. Disc cutters can be divided into center cutter zone, inner cutter zone and transition cutter zone depending on where they are placed. Many studies have been conducted to identify optimal cutting conditions for face cutters. However, research to determine the optimal cutting conditions for the transition cutter has been relatively incomplete. In this study, to identify the optimal cutting conditions for the transition cutter, numerical analysis using discrete element method was performed, and the specific energy curve according to the angle between the transition cutters was drawn to find out the optimum cutting conditions. The results show that the angle between the transition cutters showing minimum specific energy in the transition cutter zone is 9°. Transition cutter zone was divided into three sections according to the slope angle of the transition cutter. It is also found that, the greater the slope angle of the transition cutter. This finding shows good agreement with the present design of transition cutter zone.

Thrust Loss of Propulsion System with Scarfed Nozzle (절삭 노즐 적용 추진기관의 추력 손실)

  • Lee, Jeongsub;Park, Jaebum;Lee, Sangyon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1108-1111
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    • 2017
  • The nozzle exit shape is scarfed according to the external shape of missile when the nozzle axis should be canted from missile axis due to missile system application. There is inevitable thrust loss for the scarfed nozzle comparing to non-scarfed nozzle. The numerical analysis is necessary to calculate the thrust loss in design process, and ground tests of rocket motor were performed to verify the calculation results. From the comparison of non-scarfed nozzle and scarfed nozzle experiment results, the thrust loss from calculation was about 16.6% and that from experiments was about 15.0%.

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Assessment of Cutting Performance of a TBM Disc Cutter for Anisotropic Rock by Linear Cutting Test (선형절삭시험에 의한 이방성 암석에 대한 TBM 디스크커터 절삭 성능 평가 연구)

  • Jeong, Ho-Young;Jeon, Seok-Won;Cho, Jung-Woo;Chang, Soo-Ho;Bae, Gyu-Jin
    • Tunnel and Underground Space
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    • v.21 no.6
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    • pp.508-517
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    • 2011
  • The linear cutting test is the most reliable and accurate approach to measuring cutting forces and cutting efficiency using full-size disc cutter in various rock types. The result of linear cutting tests can be used to obtain the key parameters of cutter-head design (i.e. optimum cutter spacing, cutter forces). In Korea, LCM (Linear Cutting Machine) tests have been performed for typical Korean rock types, but these studies focused on the isotropic rocktypes. For prediction of TBM (Tunnel Boring Machine) performances in complex geological conditions including a bedded and schistose rockmass, it is important to consider the effects of anisotropy of rockmass on cutting performances and cutting efficiency. This study discusses a series of LCM tests that were performed for Asan Gneiss having two types of anisotropy angles to assess the effect of the anisotropy angle on rock-cutting performances of TBM. The result shows that the rock-cutting performances and optimum cutting conditions are affected by anisotropy angle and the effect of anisotropy on rock strength should be considered in a prediction of the cutting performances and efficiency of TBM.

The Study on Cutting Characteristic according to a Shape, Size and Array of Cutter for Paper Shredder (문서세단기의 커터날 형상, 크기, 배열과 절단특성에 관한 연구)

  • Lee, Wi-Ro;Lee, Dong-Gyu;Kim, Min-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.56-63
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    • 2006
  • The aim of this study is to find the best cutting conditions as analyzing cutting process of paper shredder and shape of cutter. The test has been done variation of torque and cutting velocity according to load. When shape of cutter and distance between cutter and shaft are changed, The variation of cutting force according to cutting angle and load is geometrically analyzed. The result of geometrical analysis is presented that the radius and array of cutter is the method to improve torque of paper shredder. In this paper it is presented as basic method of design to improve cutting performance of paper shredder.

Linear cutting machine test for assessment of the cutting performance of a pick cutter in sedimentary rocks (퇴적층 암석의 픽 커터 절삭성능 평가를 위한 선형절삭시험)

  • Jeong, Hoyoung;Jeon, Seokwon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.1
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    • pp.161-182
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    • 2018
  • We carried out a series of linear cutting machine tests to assess the cutting performance of a pick cutter in sedimentary rock. The specimens were Linyi sandstone from China and Concrete (rock-like material, conglomerate). Using the small scaled LCM system, we estimated the cutter force and specific energy under different cutting conditions. The cutter forces (cutting and normal) increased with penetration depth and cutter spacing in two rock types, and it was affected by the strength of specimens. On the other hand, the ratio of the peak cutter force to the mean cutter force was influenced by cutting characteristic and composition of rock rather than rock strength. The cutting coefficient was affected by the friction characteristic between rock and pick cutter rather than the cutting conditions. Therefore, the optimal cutting angle can be determined by considering of cutting coefficient and resultant force of pick cutter. The optimum cutting condition was determined from the relationship between the specific energy and cutting condition. For two specimens, the optimum s/p ratio was found to be two to four, and the specific energy decreased with the penetration depth. The result from this study can be used as background database to understand the cutting mechanism of a pick cutter, also it can be used to design for the mechanical excavator.

A study on the Flexible Disk Grinding Process with Variable Control Stages (절삭속도제어 구간에 따른 유연성 디스크 연삭가공에 관한 연구)

  • 신관수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.81-87
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    • 2000
  • A variable cutting speed control model was developed to be implemented for the flexible disk grinding process Control algorithm was based on the error referred by the discrepancy between current disk angle and intended one that are pro-posed to produce desired resulting depth of cut. Controller was implemented in two different aspect One was to initiate the control law from the beginning while the other was to activate as soon as the disk start to produce ground surface i.e. The beginning of the between edges stage. Several performance analysis were conducted comparing various process parameters such as cutting force disk angle depth of cut and disk speed with respect to process transition time Tentative results revealed that controller implemented from the earlier stages of the process showed better performance than the other revealed that controller implemented from the earlier stages of the process showed better performance that the other.

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An Experimental Investigation of Particle Impingement Erosion in Hydraulic System (유압시스템의 입자 침해 침식의 실험적 고찰)

  • 이재천
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.15-21
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    • 2001
  • This study assesses the wear process of particle impingement erosion which is a major source of erosion among fluid power components. First, Bitter's theory was modified to simplify engineering calculations. Second, actual experiments were conducted to validate the modified equation. And the effect of concentration and size distribution of impinging particles was tested. Little deviation from the prediction of the modified equation was observed. To develop an analytical approach to the erosion mechanism, further experimental data are required to establish a correlation with other engineering parameters.

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Analysis of Resonant Slots in the Narrow Wall of a Rectangular Waveguide (구형 도파관 측벽 공진 슬랏의 특성 해석)

  • 박정호;김민준
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.3 no.1
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    • pp.23-28
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    • 1999
  • Rectangular waveguide slot antenna which has simple structure, high efficiency, high trust and small size, is extending in a field of application such as many Radar and Microwave communication. A slot cut into a wall of waveguide is propagated electromagnetic wave to free space it interrtupts the flow of current inner conductor of waveguide. Therefore incident of slot, cutdepth, width, length, i.e. are important parameter of characteristic change of the slot antenna. Result from difficulty of theoretical analysis about slot frequently experimental measured data useful design and manufacture have been accomplished. In this paper, we find the suitable method of analysis that compare two analysis results with measured result of established literature - admittance of slot be solved by propagated power from electric field distribution of slot and mode current computation and accomplishment of computable chart which hasresonant length and cutdepth, incident of slot, i.e. and use the HFSS which applyed finite-element method obtain equal slot analyed method.

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Numerical Analysis of the Flow Characteristics of High-Pressure Injection Nozzle for Machine Tools (공작기계용 HP Holder 분사노즐 유동특성에 관한 수치해석)

  • Yi, Chung-Seob;Yun, Ji-Hun;Jeong, In-Guk;Song, Chul-Ki;Suh, Jeong-Se
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1061-1066
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    • 2011
  • In this study, the flow characteristics of an injection nozzle installed in a high-pressure holder for improving productivity were determined. The inlet velocity, nozzle inflow angle, and nozzle outlet diameter were selected as design factors having an influence on the flow characteristics, and numerical analysis was conducted for these factors. As the inlet velocity is high and the nozzle outlet diameter is small, the pressure and velocity of the injected flow are high. In the case of the nozzle inflow angle, the variation of flow characteristics according to angle was slight, but the highest pressure and velocity were found at $15^{\circ}$. In addition, the possibility of chip elimination by the injected flow was analyzed on the basis of the numerical results.