• Title/Summary/Keyword: 절단공정

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Development of Remote Laser Welding-Cutting Process for Maintenance of Hydraulic Connection Module on ITER Project (핵융합 발전로 냉각수 연결모듈의 원격 유지보수를 위한 레이저 용접-절단 공정개발)

  • Kim, Yong;Park, Ki-Young;Lee, Kyoung-Don
    • Journal of Welding and Joining
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    • v.30 no.1
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    • pp.51-58
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    • 2012
  • To assess hydraulic connections between sub-components of the International Thermonuclear Experimental Reactor (ITER) diagnostic port plug, the laser welding and ablation cutting process were investigated in order to be applied the remote handling maintenance. In this study, laser ablation cutting, which vaporizes a small amount of solid material directly into gas by focusing a laser beam of high density energy, is adopted in order to overcome the limitation of the normal laser cutting technology that the head should be placed as close to the work piece as possible to blow out melt metal at a distance. Complete cutting of a work piece is obtained by repetitive multi-passes of the laser beam. The welding and cutting process were tested on the sample work pieces and finally on a prototype of a hydraulic connection module for remote handling. The results showed that this process can be a promising candidate for hydraulic connections by remote handling.

Convergence Research for Implementing NC Postprocessor Based Cloud Computing (클라우드컴퓨팅 기반의 NC포스트프로세서 구축을 위한 융합 연구)

  • Ryu, Gab-Sang
    • Journal of the Korea Convergence Society
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    • v.7 no.1
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    • pp.17-23
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    • 2016
  • In this paper, we describe a case of utilizing SaaS technology to build NC Post-processor(WBS) based cloud computing. Developed WPS system was implemented to provide stable and continuous system service by utilizing SCoD methodology. WPS is designed user interface module and control engine module. The interface module is downloaded in a client PC and the control engine is installed in cloud parm area. These modules are connected with computer network. WPS was completed a function test for sheet cutting field and mold manufacturing field, and it is processing a commercial service using with improve the user's convenience and adding a bill charge module.

The effects of oxygen on selective Si epitaxial growth using disilane ane hydrogen gas in low pressure chemical vapor deposition ($Si_2H_6$$H_2$ 가스를 이용한 LPCVD내에서의 선택적 Si 에피텍시 성장에 미치는 산소의 영향)

  • 손용훈;박성계;김상훈;이웅렬;남승의;김형준
    • Journal of the Korean Vacuum Society
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    • v.11 no.1
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    • pp.16-21
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    • 2002
  • Selective epitaxial growth(SEG) of silicon were performed at low temperature under an ultraclean environment below $1000^{\circ}C$ using ultraclean $Si_2H_6$ and $H_2$ gases ambient in low pressure chemical vapor deposition(LPCVD). As a result of ultraclean processing, epitaxial Si layers with good quality were obtained for uniform and SEG wafer at temperatures range 600~$710^{\circ}C$ and an incubation period of Si deposition only on $SiO_2$ was found. Low-temperature Si selectivity deposition condition and epitaxy on Si were achieved without addition of HCl. The epitaxial layer was found to be thicker than the poly layer deposited over the oxide. Incubation period prolonged for 20~30 sec can be obtained by $O_2$addition. The surface morphologies & cross sections of the deposited films were observed with SEM, The structure of the Si films was evaluated XRD.

Rapid Manufacturing of Large Object by Splitting Solid Model in VLM-ST (VLM-ST 공정에서 입체 절단을 이용한 대형 물체의 쾌속 제작)

  • 이상호;안동규;김효찬;양동열;채희창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.50-53
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    • 2003
  • Most companies use technologies such as stereolithography, selective laser sintering, and fused deposition modeling to make parts for such small consumer products as telephones, heads, and shoes. The largest part that the existing RP systems can make is only 600 mm in length. Because most RP systems build parts by depositing, solidifying, or sintering material point-by-point, making larger objects takes a long time. and in many cases, large objects won't fit the build size. A new effective thick-layered RP process. Transfer type Variable Lamination Manufacturing using expandable polystyrene foam (VLM-ST) has been developed with thick layers and sloped surfaces. In this paper, a scaledown model of F16 Fighter with the length of 800 mm is rapidly fabricated using the VLM-ST process. In order to build a CAD model of F16 larger than 600 mm in length, the approach in VLM-ST is to build larger parts in multiple sub-parts and then glue them together. The fabricated result shows that the VLM-ST process employing thick layers and sloped surfaces is adequate for creating the real-sized large objects in the diverse fields such as automobiles, electric home appliances, electronics. and etc.

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A Design of a Diredt Digital Frequency Syntheszer with an Array Type CORDIC Pipeline (파이프라인형 CORDIC를 이용한 직접 디지털 주파수 합성기 설계)

  • 남현숙;김대용;유영갑
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.36D no.5
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    • pp.36-43
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    • 1999
  • A new design of a Direct Digital Frequency Synthesizer(DDFS) is presented, where a pipelined Coordinate Rotate Digital Computer(CORDIC) circuit is employed to calculate amplitude values of all the phase angles of sinusoidal waveforms produced. a near-optimal number of pipeline stages is determined based on an error analysis of calculated amplitude values in terms of the number of bits. The DDFS was implemented using a field programmable gate array, yielding a stable operating frequency of 11.75MHz. The measurement results show higher resolution, faster operating speed and simpler fabrication process, compared to ROM-based counterparts. The CORDIC-based DDFS yields 5 times higher resolution than conventional ROM-based versions.

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전력플랜트 건설의 최신기술동향

  • KOREA ELECTRIC ASSOCIATION KOREA ELECTRIC ASSOCIATION
    • JOURNAL OF ELECTRICAL WORLD
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    • s.310
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    • pp.67-72
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    • 2002
  • 미쓰비시(삼릉)전기 플랜트건설총괄부의 전력플랜트 건설공사는 수력$\cdot$화력플랜트 및 변전설비를 대상으로 하고 있으며, 수차$\cdot$수차발전기$\cdot$가스절연개폐장치(이하 ''GIS''라 한다), 변압기, 배전반 및 관련 제어기기 등의 설치 및 기기간의 배선공사 설계$\cdot$시공을 담당하고 있다. 최근의 전력플랜트를 둘러싼 일본의 시장환경은 신설 플랜트는 감소하고 갱신$\cdot$기기개수(개조, 수선) 공사의 비율이 커지고 있으며, 신설$\cdot$개보수 공사를 불문하고 공사품질의 유지와 공사비 저감을 위한 공법$\cdot$작업의 개선과 설계$\cdot$계획 업무의 합리화를 추진하여 왔다. (1) 기자재 개발에 의한 공법$\cdot$작업 개선 대형수력발전기의 로터조립용 다브테일키 박아놓기(타입)장치, 스테이터코일 분해(갱신)용 코일 엔드절단 및 코일뽑기공구, 터빈발전기 센터링용 유압잭, GIS 설치용 작업용발판을 개발하여 적용함으로써 공법 개선과 작업효율의 향상을 실현하였다. (2) 공사계획 방법의 개선 변전플랜트에서의 공기단축을 목적으로 하는 현지 설치 최적공정 책정방법의 개발$\cdot$적용, 또한 화력플랜트에서의 공사물량의 저감과 설계작업의 효율 향상을 목적으로 하는 케이블 배선 설계$\cdot$계획 방법의 개발 및 적용으로 설계업무의 개선, 공사비 저감을 도모하였다.

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Injection Molding Technology for Thin Wall Plastic Part - II. Side Gate Removal Technology Using Cold Press Cutting Process (초정밀 박육 플라스틱 제품 성형기술- II. 냉간 절단 공정 활용 사이드 게이트 제거기술)

  • Heo, Young-Moo;Shin, Kwang-Ho;Choi, Bok-Seok;Kwon, Oh-Keun
    • Design & Manufacturing
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    • v.10 no.3
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    • pp.1-7
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    • 2016
  • In the semiconductor industry the memory and chip were developed to high density memory and high performance chip, so circuit design was also high integrated and the test bed was needed to be thin and fine pitch socket. LGA(Land Grid Array) IC socket with thin wall thickness was designed to satisfy this requirement. The LGA IC socket plastic part was manufacture by injection molding process, it was needed accuracy, stiffness and suit resin with high flowability. After injection molding process the side gates were needed to remove for further assembly process. ln this study, the cold press cutting process was applied to remove the gates. For design of punch and die, the cold press cutting analysis was implemented by$DEFORM-2D^{TM}$ ln consideration of the simulation results, an adequate punch and die was designed and made for the cutting unit. In order to verify the performance of cutting process, the roughness of cutting section of the part was measured and was satisfied in requirement.

Vision-Based Camber and Optimal Cutting Line Detection Algorithm for Hot-Rolling Process (열연 공정에서의 영상을 이용한 캠버 및 최적 절단선 검출 알고리즘)

  • Kong, Nam-Wong;Moon, Jung-Hye;Park, Poo-Gyeon
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.155-156
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    • 2007
  • This paper presents the vision-based camber and optimal cutting line detection algorithm for hot-rolling process. It is important to measure the camber of head and tail part of strips because many problems are caused by the camber in the hot-rolling process. The hot-rolling process has time constraints. The camber detection algorithm of head and tail parts requires fast and less complex for satisfying time constraints. The proposed algorithm consists of two parts: measurement of the camber in the head and tail part of strips and decision part of the optimal cutting line of hot-rolled strip. First, we obtain the camber value of the strip from the difference between the real center line and the center line of head, tail part. Second, the head and tail part of strips isn't suitable for strips connections. Therefore, the cutting process is needed in the hot-rolling process. The optimal cutting line is determined by the head and tail images obtained from cameras. The algorithm is applied into the vision system with two area cameras, Matrox image processing board and host PC for verification.

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Simulation Based Design of an Automated Hull-piece Manufactruing System (선체 외판 자동 생산 시스템의 시뮬레이션 기반 개발)

  • S.J. Sohn;J.G. Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.4
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    • pp.128-136
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    • 1999
  • This paper suggests a new object-oriented methodology, ESBD(Evolutionary Simulation Based Design), for the development of an automated manufacturing system in shipbuilding. The target system, AHMS(Automated Hull-piece Manufacturing System), is a virtualized and distributed system controlling the manufacturing processes of storing, surface-pretreatment, cutting, 1st and 2nd curvature generation of material plates. The control and product-flow simulation is applied for the real-time product monitoring and product data management(PDM). The prototype system of AHMS also outlines the layout of the new automated factory.

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Preparation and characteristics of Wet laid paper filter on pulp/activated carbon (습식공정을 이용한 펄프/활성탄 종이필터의 제조 및 특성)

  • Kang, Seung-Uck;Kim, Hyun-Chul;Kim, Wan-Jin;Jang, Hea-Jin
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.11a
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    • pp.43-43
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    • 2011
  • 현대인들은 생활환경에서 발생하는 각종 미세먼지 등의 입자상 오염물질 뿐만 아니라 각종 VOCs 등의 가스상 오염물질과 곰팡이, 박테리아, 바이러스 등 생물학적 오염물질까지 생활공간 내의 공기환경은 점점 악화 되고 있으며 공기 정화 등의 필요성이 증대 되고 있다. 이에 본 연구에서는 닥 펄프와 활성탄이 주성분인 Sheet를 Corrugation 장치를 통해 편파형(골판지)으로 제작하고, 다시 다층 구조로 적층된 골판지 sheet을 제작한 후 이를 두께 방향으로 일정 폭(20mm이하)으로 절단하여 필터부품의 소자로 이용하는 활성탄 필터의 제조 및 그 특성을 확인하고자 하였다. 닥펄프/펄프와 무기물의 혼합비, 해리시간 등의 변화를 주어 샘플을 만들었고, 강도, 평활성, 생산성 향상을 위해 첨가보조제 선정을 하였다. 이렇게 제조된 필터의 물리적 특성을 알아보고자 인장시험을 실시하였고, 주사전자현미경을 통하여 필터의 평활성과 표면을 관찰하였고 흡착성능 및 기능성을 VOCs 방출량, 탈취율, 항균도, 곰팡이 저항성 등의 실험을 통하여 알아보았다.

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