• Title/Summary/Keyword: 절단공정

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Process Monitoring in Laser Beam Cutting by Photo Diode (레이저 절단에서 광소자를 이용한 가공공정 모니터링)

  • 김봉채;장욱진;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.354-359
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    • 1994
  • On-line process control equipment for CO $_{2}$ laser cutting is unavailable for industrial application. The major part of the industrial cutting machines are regulated off-line by highly educated engineers. The quality inspection of the sample is visual and referred to different quality scales. Due to lack of automation potential laser users hesitate to implement the cutting method. The first step toward an automation of the process is development of a process monitoring system and the research is concentrated on the area of on-line quality detection during CO $_{2}$ laser cutting. The method bases on the detection of the emitted light from the cut front by photo diode. the signal from photo diode has been undertaken from Fourier analysis and statistical analysis. As a result, it is possible to estimate striation pattern according to beam travel speed.

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CNC Glass Scribing Machine 개발 : Free Curve Scribing 용

  • 편영식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.03a
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    • pp.70-80
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    • 1995
  • 광학용 정밀유리와 건축용 패널유리 전문가공을 위한 CNC Glass Scribing Machine 을 개발하였다. 이제까지는 고품질의 고가기계를 수입하여 사용하던가 간이 자동화된 자체 개발기계를 사용하여 여유있게 절단한후 연삭가공에서 정밀칫수를 맞추는 작업을 해왔었다. 그러나 금번 개발된 기계를 사용하여 작업한 결과 연삭공정을 생략할수 있음은 물론 가공칫 수 정밀도도 일급 수준을 얻을수 있었다. 그러나 아직 세계일류의 품질과 성능은 도달치 못 했다. 생산성 향상을 위한 이송속도 향상설계와 가공칫수 정밀도의 초일급 달성을 위한 초 정밀설계를 통해 품질과 성능에서 세계일류의 상품화 개발과정을 준비중에 있다. 본논문에 서는 본 기계의 개발과정 및 주요요소기술들과 개발 결과를 정리하였다.

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The package loading equipment development cutting both ends in the process of packaging lumber for improving the working environments (작업환경개선을 위한 목재포장공정에 있어서의 양끝절단포장적재장치 개발)

  • Kang, Ji-Ho;Hong, Dong-Pyo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.29 no.1
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    • pp.135-142
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    • 2006
  • The package loading process of tile lumbering industry is an operation that after a pair of workers binds three or six lumber into a unit and cut the both ends of the lumber, carry and pack and load the weight cargo of 30-50kg. The package loading process causes lots of noise and wood dust when the lumber are cut and brings about the main cause of the musculoskeletal disorder when workers carry the heavy goods. Therefore, we developed the monolithic package loading equipment cutting both ends that is enable to improve the working method and environments of the existing package loading process. The noise and wood dust were reduced by developing the device and the main cause of shirking duties on working place was solved by preventing the musculoskeletal disorder and improving the working environments as excluding the work of carrying heavy goods.

Estimating Process Capability with Truncated Samples (절단 표본을 이용한 공정능력의 추정)

  • Kim, Young-Jin
    • IE interfaces
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    • v.16 no.spc
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    • pp.65-69
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    • 2003
  • Process capability has long been viewed as a critical performance measure to indicate how well a process meet the specifications and customer requirements. Several indices, including $C_p$ and $C_{pk}$, have been proposed and widely implemented to quantify the process capability. However, these indices have been obtained without regard to inspection or screening procedures through which finished products will be truncated at the specifications. Consequently, only a fraction of outgoing products within the specifications will be passed into the customers. From the customer's point of view, it will thus be meaningful to assess the process capability with truncated samples. This article investigates how to estimate the process capability when only incomplete truncated data are available. On the basis of parameter estimation for truncated samples, the proposed methodology may be helpful to evaluate the process capability by examining a sample of items from the lots submitted.

The Study of Silk Selvedge Recycle (실크샐비지 재활용에 관한 연구)

  • Cho, Seok-Hyun
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.11a
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    • pp.54-54
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    • 2011
  • 실크제품 생산 공정에서 발생하는 셀베지는 실크직물 생산량의 약 10% 정도 발생하지만 비용절감을 위해서 경사에 실크외의 합성섬유를 사용함으로써 효과적인 회수기술이 없어 전량 폐기되고 있어 이를 효과적으로 재활용할 수 있는 맞춤형 셀베지 분리기계 및 분리 system을 개발하고 방적사의 원료로 재활용하여 신규 수요를 창출할 수 있는 고효율 회수장치 개발 및 방적사, 부직포 제조기술을 개발 하고자 한다. 경위사분리기의 기본 구성을 보면 제직현장에서 레피어 직기는 원단의 좌우측에서 절단된 셀비지를 한데 모아 두겹으로 배출하기 때문에 수거된 셀비지를 하나씩 분리하여 연속작업이 가능하게 권취하였고, 마찰에 의한 정전기를 막기 위해 물에 적신 후 가압롤러로 경사에 장력을 부여함과 동시에 물기를 제거하며, 경사를 충분히 벌려주면서 회전날에 의한 진동으로 위사를 경사와 분리시키면서 수직방향으로 낙하하도록 하였다. 경사의 권취속도와 회전날의 속도를 조절할 수 있도록 하여 기계분리 능력을 올릴 수 있도록 하였다.

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Physical Properties of Recycled Polyester Yarn (리싸이클 폴리에스터사의 물리적 성질)

  • Lee, Sun-Young;Won, Jong-Sung;Hahm, Wan-Gyu;Lee, Seung-Goo
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.73-73
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    • 2012
  • 본 연구에서는 리싸이클 방법에 따른 리싸이클 폴리에스터사의 물리적 성질을 고찰하고자 하였다. 시료로는 물리적 리싸이클 방법과 화학적 해중합을 통한 리싸이클 방법을 사용한 폴리에스터사를 사용하였다. 리싸이클 폴리에스터사의 표면 형상을 관찰하기 위해 SEM을 이용하였고, 열적 거동을 규명하기 위해 DSC를 이용하였으며, 미세 구조적 차이를 살펴보기 위해 XRD 분석을 하였고, 역학적 성질을 평가하기 위해 인장강도와 절단신도를 측정하였다. 연구 결과, 리싸이클 방법에 따라 Tg, 결정화 온도, 융점과 융해열은 약간의 차이를 보였다. 화학적 리싸이클 PET사는 Virgin PET사보다 Tg가 약간 상승하였고, 승온 시 결정화 온도는 하강하였으며, 융점의 차이는 거의 없는 것으로 나타났다. 이는 해중합에 의해 PET의 비결정영역의 고분자 사슬 간의 거리가 좁아져 더 높은 Tg를 나타내는 것으로 생각된다. 또한, 물리적 리싸이클 PET사의 융점과 융해열은 화학적 리싸이클 PET사의 융점과 융해열보다 더 높게 나타났다. 결정화도에서는 리싸이클 방법에 따른 차이는 거의 보이지 않았다. 이는 리싸이클 공정이 폴리에스터의 결정영역 변화에는 유의한 영향을 미치지 않았기 때문인 것으로 생각된다. 실의 인장강도는 리싸이클 PET사는 virgin PET사보다 약간 더 낮았고, 물리적 리싸이클 PET사와 화학적 리싸이클 PET사는 비슷하게 나타났고, 절단신도는 virgin PET사, 물리적 리싸이클 PET사와 화학적 리싸이클 PET사 간의 뚜렷한 차이는 없는 것으로 나타났다.

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Inspection Algorithm for Double-Cut Defect of Motor Shaft (모터 샤프트 이중컷 불량 검사 알고리즘)

  • Hwang, Myun Joong;Chung, Seong Youb
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.335-341
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    • 2017
  • This paper proposes an image-processing algorithm for inspecting double-cut defects in the motor shaft manufacturing process. The algorithm consists of extracting the outline using the brightness of the image, obtaining a binarized boundary graph using the extracted outline, and determining the defects from the graph. Defects in which two cut surfaces are separated are considered type 1 defects, and those in which two cut surfaces are connected are defined as type 2 defects. In an actual manufacturing process, 112 good samples and 44 defective samples (34 type 1 defects and 10 type 2 defects) were collected and used to verify the algorithm. The samples were judged with 100% accuracy for both type 1 and type 2 defects. The algorithm will be used in the field after securing reliability for various samples.

Effects of mushroom composition on the quality characteristics of extruded meat analog (버섯 첨가가 압출성형 대체육의 품질 특성에 미치는 영향)

  • Cho, Sun Young;Ryu, Gi-Hyung
    • Korean Journal of Food Science and Technology
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    • v.52 no.4
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    • pp.357-362
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    • 2020
  • This study was conducted to investigate the effects of mushroom composition (0, 4, 8, and 12%) on the quality characteristics of an extruded meat analog. The meat analog blend was isolated soy protein, wheat gluten, and corn starch (50:40:10). The extrusion condition was set to 55% feed moisture, 170℃ barrel temperature, and 150 screw speed by high moisture extrusion using a twin-screw extruder equipped with a cooling die. The integrity index, hardness, cohesiveness, springiness, chewiness, and cutting strength of the meat analog increased with the increasing mushroom content, while its water holding capacity and nitrogen solubility index (NSI) decreased. The protein digestibility decreased with the increasing mushroom content, while the DPPH radical scavenging activity significantly increased. In conclusion, the incorporation of mushrooms into the investigated meat analog enhanced its texture and antioxidant level.

The Structural Design of the Bus-bar block type of electrical switch boards (전기분전반용 블록형 부스 바의 구조 설계 연구)

  • Kwon, Young-min;Hwang, Chang-yu;Kim, Kyun-ho;Han, Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.2
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    • pp.378-385
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    • 2016
  • The internal circuit of the bus-bar for an electrical switch board is a prime cause of electric shock and short circuit accidents due to the exposure of live parts. Electrical fires can also be caused by animals and foreign substances in the switchboard that connect the components with a difficult structure resulting in overheating due to an increase in contact resistance. Preventing these types of accidents is a prime concern in the manufacturing process, such as cutting and bending. In this study, the cutting bus bar of a switch board contained improved modules as a flame retardant that isolates a separate blocks to prevent such problems. This was implemented as a scalable and flexible means of reducing electrical switchboard hazards to offer a safe switch board bus-bar structure of a new connecter type

Quantitative Comparison and Analysis of Decommissioning Scenarios Using the Analytic Hierarchy Process Method and Digital Mock-up System (계층화 분석과정법과 디지털 목업을 이용한 정량적 해체 시나리오 평가)

  • Kim, Sung-Kyun;Park, Hee-Sung;Jung, Chong-Hun;Lee, Kune-Woo
    • Journal of Energy Engineering
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    • v.16 no.3
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    • pp.93-102
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    • 2007
  • This paper presents a scenario evaluation model of the AHP (Analytic Hierarchy Process) to evaluate dismantling scenarios considering quantitative and qualitative considerations. And decommissioning information producing modules which can obtain a dismantling schedule, quantify radioactive waste, visualize a radioactive inventory, estimate a decommissioning cost, and estimate a worker's exposure was developed to assess qualitatively decommissioning information. The digital mock-up (DMU) system was developed to verify dismantling processes and find error of scenarios in virtual space. It combines and manages the decommissioning information producing modules, the decommissioning DB, and the dismantling evaluation module synthetically. By using AHP model and DMU system, the thermal column in KRR-1 was evaluated on plasma arc cutting scenario and nibbler cutting scenario using the developed decommissioning DMU system.