• Title/Summary/Keyword: 전단성형

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The Effects of Forming Depth and Lead Angle on Forming Force of Shear Spinning (전단스피닝에서 가공깊이와 리드각이 성형력에 미치는 영향)

  • Yeom, Sung-Ho;Nam, Kyoung-O;Park, Hyun-Jin;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.1
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    • pp.27-33
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    • 2007
  • The shear spinning has been used to produce thin angled cone of parts, with reduced forming force and enhanced mechanical and surface quality for a good finished part, compared with other method formed parts. So shear spinning technique is used widely in industrial production. Especially shear spinning and flow forming techniques are used frequently in automotive, aerial, defense industry. In this paper, finite element method analysis of shear spinning for a cone shape workpiece is carried out to study effects of forming depth and lead angle on forming force. The axial and radial forces on several forming depth and lead angle conditions are obtained.

Shear Stress Effect on Isothermal Crystallization Behavior of Semicrystalline Polymer (고분자수지의 등온 결정화거동에 미치는 전단응력의 영향)

  • 박헌진
    • The Korean Journal of Rheology
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    • v.9 no.4
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    • pp.174-182
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    • 1997
  • 결정성 고분자수지는 가공조건에 의해 결정되는 미세구조의 변화에 따라 최종물성 이 현저히 달라지므로 최종 성형품의 물성을 극대화하기 위해서는 성형가공 중에 필연적으 로 부가되는 열이력 뿐만 아니라 전단이력이 결정화 거동에 미치는 영향을 규명하고 가공조 건의 최적화를 통하여 미세구조를 적절히 제어하는 것이 요구된다. 따라서 본 연구에서 in-situ 상태로 전단유도 결정화거동을 조사할수 있는 rheo-kinetic 실험 방법을 개발하고 결정화 거동에 미치는 열이력과 전단이력의 영향을 규명하고자 하였다. 이를 위해 비교적 결정화 속도가 빠른 폴리 부틸렌 테레프탈레이트 수지를 대상으로 냉각조건, 전단부가시간, 전단속도등을 다양하게 변화시키면서 plate-plate 레오미터로 시간에 따른 전단응력의 변화 를 조사하는 rheo-kinetic 연구를 수행하였다. 아울러 실험 중에 액체 질소로 급냉하여 얻은 시료를 대상으로 등온 및 비등온의 열분석 실험을 수행하고 JMA식과 Hoffman-Lauritzentlr 을 사용하여 분석한 다음, 그 결과를 rheo-kinetic 해석결과와 비교함으로써 결정화 거동에 미치는 전단응력의 영향을 규명하였다. 일정전단속동하에서 수행한 rheo-kinetic 실험결과, 시간에 따른 저난응력의 증가와 용융열이 증가하는 경향이 매우 유사한 거동을 보이므로 전 단응력의 증가는 결정화가 일어남에 기인한 결과임을 확인할수 있었으며 고분자수지가 전단 이력을 받게 되면 분자배향의 결과로 결정화 유도시간이 짧아지고 결정화속도가 증가할 뿐 만 아니라 보다 더 높은 온도에서 결정화가 일어나게 됨을 알수 있었다. 또 결정화 반가기 시간과 Hoffman-Lauritzen 식의 매개변수들이 전단속도, 전단부가시간, 결정화 온도 등의 이력에 무관하게 전단응력에 따라 선형적으로 변하고 있으므로 전단유도 결정화거동은 수지 에 부가되는 전단응력에 직접적인 영향을 받음을 알수 있었다. 이상과같은 전단유도 결정화 거동에 관한 결과를 가공공정상의 열전달 현상과 결합하여 해서하면 성형품 내부의모폴로지 의 예측이 가능하므로 성형품 물성의 극대화 방안의 수립에 이용될수 있을것으로 사료된다.

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Evaluation of the Influence of the Method of Sample Preparation on the Shearing Behavior of Sands using Elastic Waves (탄성파를 통한 시료성형방법에 따른 모래 전단거동특성 평가)

  • Yoo, Jinkwon;Park, Duhee
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.5
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    • pp.57-65
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    • 2014
  • For economic and technical reasons, it is difficult to obtain high quality undisturbed cohesionless samples, hence most researchers rely on preparing remolded and reconstituted representative samples of sandy soils. In this study, moist tamping, air pluviation, and dry deposition methods were applied to make remolded samples at similar relative densities. A series of isotropically consolidated drained tests were conducted with accompanied by measured elastic wave velocities in order to evaluate a difference between sample preparation methods and relative densities. For the elastic wave velocity measurements, piezoelectric elements were installed on the top and bottom cap of the triaxial device. The results showed that soil behavior relies on sample preparation methods, and that the trend of shear wave velocity was the same with volumetric strain behavior.

An Experimental Study on Trapezoid Box Drawing (사다리꼴 단면용기의 성형성에 관한 연구)

  • 고대림;유호영;김진무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.128-133
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    • 1996
  • 본 연구에서는 사다리꼴 용기의 성형성을 여러종류의 블랭크를 사용하여 실험하였으며, 소재의 두께 및 유동현상을 성형성의 평가와 블랭크의 크기결정을 위해서 측정하였다. 이러한 결과 성형품의 파단위치는 단변부의 코너임을 확인하였고, 전단영역에 인접한 직변부 부근의 플랜지 가장자리가 두꺼워지는 것을 알 수 있었으며, 코너컷은 코너에 인접한 2개의 전단영역의 가장자리를 연결하는 선과 평행하게 하는 것이 좋다는 결과를 얻었다.

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The Effect of Thickness of Porcelain on Shear Bond Strength Between Heat-Pressed Porcelain and Non-Precious Metal (도재의 두께가 하부금속과의 전단결합강도에 미치는 영향)

  • Jo, Jung-Min;Lee, Cheong-Hee;Lee, Kyu-Bok;Cho, Jin-Hyun
    • Journal of Dental Rehabilitation and Applied Science
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    • v.28 no.3
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    • pp.223-232
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    • 2012
  • The purpose of this study was to investigate the effect of various thickness of porcelain on shear bond strength between metal coping and porcelain. So, various thickness of feldspathic porcelain and heat-pressed porcelain were built up and compared. 120 metal cube($4{\times}4{\times}4mm$) specimens were prepared. 60 specimens were applied to feldspathic porcelain and the others were applied to heat-pressed porcelain by 1mm, 1.5mm, 2mm, 2.5mm, 3mm and 3.5mm thickness. The measurement of shear bond strength was performed by Instron universal testing machine. The following results were obtained from this study. 1. As thickness of feldspathic porcelain increases, shear bond strength has decreased. Feldspathic specimens with 1mm porcelain thickness were significantly stronger than other feldspathic subgroups. 2. There was no significant difference of shear bond strength according to porcelain thickness in heat-pressed porcelain group. 3. In comparison between subgroups with same thickness, feldspathic porcelain group had stronger shear bond strength than heat-pressed porcelain. There were significant difference between 1mm and 3mm porcelain thickness group. 4. In almost cases, fracture surface was found on both metal and porcelain surfaces. As thickness of porcelain was increased, metal exposure was decreased.

Dynamic Deformation Characteristics of Granite Weathered Soils Using RC/TS Tests (공진주/비틂전단시험을 이용한 화강풍화지반의 동적변형특성)

  • Kim, Dong-Soo;Ko, Dong-Hee;Youn, Jun-Ung
    • Journal of the Korean GEO-environmental Society
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    • v.5 no.1
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    • pp.35-46
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    • 2004
  • In Korea, around one - third of the country is occupied by granite, and granite weathered soils are widely distributed. Most of the research on this soil has been performed using reconstituted specimens because of the extreme difficulty of undisturbed sampling due to the sensitive particle structures. Therefore, the comparisons of deformational characteristics, which is expressed in terms of shear and Young's moduli and damping ratio, obtained from the undisturbed and reconstituted specimens are important for the reliable understanding of soil behavior. In this study, the resonant column and torsional shear tests were performed on granite weathered soils in Korea, and the deformation characteristics of undisturbed and reconstituted soil on granite weathered soils were evaluated and compared.

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Analytical study on High speed Shear forming Process of Lead-acid Battery Grids (연축전지 기판 격자의 고속 전단성형공정 해석적 연구)

  • Kim Dae-sung;Jung Jong-jun;Cho Hyung-chan;Lee Coon-man
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.81-87
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    • 2006
  • This study has been focused on the analysis of high speed shear forming process for lead-acid battery grids. The grid plays an important role of electrical charge. It is necessary to ensure the best battery's performance that the grid should have a best quality. The clearance between punch and die, the velocity of punch and the critical damage value are very important parameters for making a good grid form. The finite element analysis of the shear forming process is carried out by measuring and optimizing these three important parameters. The result of this study concludes that these parameters has a great influence on grid quality.

A study on the variation of in-plane and out-of-plane properties of T800 carbon/epoxy composites according to the forming pressure (성형 압력에 따른 T800 탄소섬유/에폭시 복합재료의 평면 내.외 물성 변화에 대한 연구)

  • Park, Myong-Gil;Cho, Sung-Kyum;Chang, Seung-Hwan
    • Composites Research
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    • v.23 no.6
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    • pp.61-66
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    • 2010
  • In this paper, the variation of mechanical properties of T800 carbon/epoxy composites according to the forming pressure, which was referred to previous studies on a filament winding process, were investigated. The specimens of all the tests were fabricated by an autoclave de-gassing molding process controlling forming pressure (absolute pressures of 0.1MPa, 0.3MPa, 0.7MPa including vacuum) and water jet cutting after fabricating composite laminates. Various tensile tests were performed for in-plane properties and interlaminar properties were also measured by using Iosipescu test jig. Fiber volume fraction was measured to correlate the property variation and the forming pressure. This properties are expected to be utilized in the design of Type III pressure vessel for hydrogen vehicles which uses the same carbon fiber (T800 carbon fiber) for the filament winding process.

A Numerical Analysis for Plastic Deformation of a Ti Alloy and a study for Shear Band Analysis (Ti 합금 형단조에서의 소성 해석 및 전단 밴드 분석)

  • 윤수진;손영일;은일상
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.1-12
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    • 2000
  • This study summarizes the numerical analyses of a Ti alloy deformation under a back extrusion process. Amongst metallic parts in a small propulsion motor case, a Ti-6Al-4V alloy is used extensively. However, the Ti alloy shows a great deal of shear band formation which often leads to a fracture due to a narrow working temperature window. Moreover, the shear band tends to develop over an area where a contact occurs between the hot work piece and the die wall, due to localized cooling. Thus, heating the dies is often required to overcome the deformation localization. Therefore, it becomes necessary to investigate the internal temperature and strain rate distribution during forging process of a Ti alloy. Furthermore, a shear band analysis is peformed using a finite difference scheme and a comparison is made between steel and Ti alloy.

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Analysis of the Load Carrying Behavior of Shear Connection at the Interface of Encased Composite Beams (매입형 합성보의 전단합성거동에 대한 비교분석)

  • Shin, Hyun Seop;Heo, Byung Wook;Bae, Kyu Woong;Kim, Keung Hwan
    • Journal of Korean Society of Steel Construction
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    • v.20 no.1
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    • pp.67-79
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    • 2008
  • In this study, a bending test with three encased composite beams were carried out and analyzed using FEM in order to find how chemical adhesion, interface interlock, friction and composite action by shear studs contribute to stiffness, strength and composite action in the interface of encased compo site beams. The test and results of the FEM analysis showed that the difference in the ultimate moment capacity of the composite beams with and without studs is under 10%. The reason is that the effect of chemical adhesion, interface interlock, and friction in the interface on the composite action is so high that the encased beams have a moment capacity above some defined magnitude. Also, the increment of moment capacity up to plastic moment is not large and the increase of linearly proportioned.