• Title/Summary/Keyword: 전기히터 제어

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An Experimental Study on Effect of a Partitioned Electric Heating on Temperature Distribution in a Diesel Particulate Filter (분할형 전기히터 가열이 디젤 차량 배기가스저감장치 필터 내의 온도 분포에 미치는 영향에 관한 실험적 연구)

  • Lee, Choong-Hoon;Park, Sung-Chun
    • Journal of the Korean Society for Railway
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    • v.11 no.2
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    • pp.151-157
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    • 2008
  • The DPF temperature distribution which has a great effect on regenerating the ceramic filter effectively was measured at 30 locations using K-type thermocouples. Five partitioned electric heaters were used for heating the ceramic filter and they are switched ON/OFF in order. Also, the temperature distribution in the ceramic filter was measured with varying the electrical power supply to the heaters and the mass flow rate of the air supply from a blower. The uniform distribution of the air flow velocity at the inlet of the DPF make that of the temperature in the ceramic filter. The difference in heating ability between the partitioned heaters had a great effect on the temperature distribution in the ceramic filter.

Electrical Properties of $BaTiO_3$ PTC Ceramics with Additional Elements (첨가원소에 따른 $BaTiO_3$ 계 PTC 세라믹스의 전기적 특성)

  • Kim, Hye-Jin;Hong, Youn-Jeong;Lee, Kyu-Mann
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.305-306
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    • 2006
  • 자동차의 난방 열원은 HVAC(Heating, Ventilating & Air Conditioning)에 내장되어 있는 히터코어 (Heater Core) 에서 공급하게 되며, 이 히터코어는 엔진에서 가열된 냉각수 열원을 이용하게 된다. 그러나 최근 디젤 엔진의 경우 연소효율의 개선과 CEGR(Cooled Exhaust Gas Recirculation) 시스템의 적용으로 냉각부하가 증가하여 냉각수가 가지는 가용 열원이 기종보다 약 30~40% 정도 저하되고 있다. 따라서 디젤 자동차 및 하이브리드용 자동차의 난방 보조 히터의 국산화 개발이 시급해진 상황이며 초정밀, 고효율 보조 히터의 개발이 요구되고 있다. 현재 적용되고 있는 보조 히터 중에서 PTC 히터는 PTC 소자의 발열을 이용하여 공기를 직접 가열하기 때문에 추가적인 연료소비가 없고 소형 및 저가라는 장점이 있다. PTC 세라믹 소자는 $BaTiO_3$를 모체로 하며, 이의 특성 항상 및 제어를 위해서는 적절한 dopant를 선택하여 균일하게 doping 해야 한다. 지금까지 dopant에 따른 구성 요소 및 역할은 비교적 잘 알려져 있다. 하지만, 자동차용으로 사용되기 위해서는 12V의 저전압에서 동작해야 하며, 또한 소자의 두께가 얇아지게 됨에 따라서 발생하는 전기적 short와 같은 문제점들을 해결하여야 한다. 따라서 본 연구에서는 PTC 세라믹 소자에서 도펀트 종류와 양 조절을 통한 저저항을 확보하고, PTC 세라믹 소자의 박막화를 달성하고자 하였다.

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Thermo-Fluid Simulation for Flow Channel Design of 7kW High-Voltage Heater for Electric Vehicles (전기차용 7kW급 고전압 히터 유로 형상 설계를 위한 열유동 시뮬레이션)

  • Son, Kwon Joong
    • Journal of the Korea Convergence Society
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    • v.13 no.3
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    • pp.191-196
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    • 2022
  • Unlike an international combustion engine car, a battery-powered electric vehicle requires an additional heat source for its heating system. A high-voltage coolant heater has the advantages of high efficiency and a wide operating temperature range. In its development, the geometry design of the coolant flow path is essential. This paper presents the thermal flow simulations of a 7kW high-voltage heater with symmetric serpentine flow channels arranged parallelly. The heater performance was evaluated from the simulation results in terms of the pressure and temperature differences and the flow uniformity. The proposed design showed a greater flow resistance and similar heat exchanging capability than the existing parallel serpentine design. It has the advantage of a relatively wide low-temperature surface area, where the control circuit board susceptible to high temperatures can be located.

A PID Control of Electric Heater for PEM (개별공조시스템을 위한 전기히터의 PID 제어)

  • 장영준;박영칠;정광섭;한화택;이정재
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.1
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    • pp.59-65
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    • 2001
  • The work presented here is an implementation of PID control to achieve a required supply air temperature in PEM(Personal environment module). In PEM, the air is heated to the required temperature while it flows through the supply duct, without any mixing chamber. This makes the control of air temperature in PEM difficult. Linear dynamic model of heat transfer in PEM is first obtained. Then P, PD and PID type control systems, to provide the rapid response without overshoot and saturation, are designed and implemented experimentally. Data obtained shows that the control system satisfied the design criteria and works properly in controlling the supply air temperature.

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Safety Schematic Diagram and Sequence of Heater in FPD Wet Equipment (FPD 장비 습식공정에서의 안전한 히터 공급 계통도 및 제어 회로)

  • Yoo, Heung-Ryol;Son, Yung-Deug
    • Journal of IKEEE
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    • v.23 no.1
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    • pp.107-111
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    • 2019
  • In FPD WET equipment, heaters are used a lot. There are many electric accidents caused by short circuit and overheating due to the use of heater, so it is necessary to have a safe electric system and interlock. Therefore, in this paper, we propose an electrical schematic and interlock for FPD WET equipment. In this paper, a hardware interlock such as a level sensor, an overheat protector, and an SSR heater sink is inserted, and the electric system is composed of ELB - MC - SSR - EOCR - heater. When the interlock occurs, the magnetic contactor (MC) is turned off and the power of the heater is cut off.EOCR, an electric overcurrent protection device, has an interlock to shut down the MC when there is an abnormality in the heater while checking the overcurrent, undercurrent and disconnection. These circuit configurations and interlocks are likely to be useful not only for WET equipment but also for any equipment in which the heater is placed.

Development of Electric Power Management System for Electric Furnace (전기로 전력관리 시스템 개발)

  • Min, Byeong-Yong;Kim, Ho-Jin;Kwon, Yong-Hoon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2013.05a
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    • pp.904-907
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    • 2013
  • Demand Controller is a control device that if current electric power consumption seems to exceed the targeted amount of electric power, block the connected load devices. When this ON/OFF way is applied to electric power management of electric furnace, start and stop operation of inverter and an electric heater which supplying electric power is being performed repeatedly. This has a problem of life-shortening of inverter and an electric heater by electrical damage. In addition, when electric power supplying is blocked, attemperation is not allowed until return to normal operation condition. In this paper, we develop power management system for electric furnace using the electric furnace remote controller. This system provides the automatic control for approved electric power to electric furnace organically and prevent electric damage of inverter and an electric heater through continuous electric power supply within the targeted amount of electric power.

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Semiconductor wafer exhaust moisture displacement unit (반도체 웨이퍼 공정 배기가스 수분제어장치)

  • Chan, Danny;Kim, Jonghae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.8
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    • pp.5541-5549
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    • 2015
  • This paper introduces a safer and more power efficient heater by using induction heating, to apply to the semiconductor wafer fabrication exhaust gas cleaning system. The exhaust gas cleaning system is currently made with filament heater that generates an endothermic reaction of N2 gas for the removal of moisture. Induction theory, through the bases of theoretical optimization and electronic implementation, is applied in the design of the induction heater specifically for the semiconductor wafer exhaust system. The new induction heating design provides a solution to the issues with the current energy inefficient, unreliable, and unsafe design. A robust and calibrated design of the induction heater is used to optimize the energy consumption. Optimization is based on the calibrated ZVS induction circuit design specified by the resonant frequency of the exhaust pipe. The fail-safe energy limiter embedded in the system uses a voltage regulator through the feedback of the MOSFET control, which allows the system performance to operate within the specification of the N2 Heater unit. A specification and performance comparison from current conventional filament heater is made with the calibrated induction heater design for numerical analysis and the proof of a better design.

Fabrication and Characteristics of Thermopneumatic-Actuated Polydimethylsiloxane microfluidic systems (Lab-on-a-chip과 m-TAS를 위한 미세 유체 시스템)

  • Moon, Min-Chul;Kim, Ju-Ho;Kim, Jin-Ho;Kang, C.J.;Kim, Yong-Sang
    • Proceedings of the KIEE Conference
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    • 2004.07c
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    • pp.2099-2101
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    • 2004
  • 본 연구에서 제안하는 마이크로 시스템은 열공압 방식으로 구동되고 제작비용이 저렴한 indium tin oxide (ITO) 및 polydimethylsiloxane (PDMS)로 제작되었다. 제안된 마이크로 밸브와 마이크로 펌프의 구조는 ITO 히터, SU-8 층, PDMS membrane, 그리고 PDMS 채널로 구성 되어 있다. 제안된 마이크로 펌프와 마이크로 밸브는 제작 공정 및 구조가 간단하고 값이 저렴하며, 마이크로 펌프와 마이크로 밸브를 같은 기판 위에 쉽게 직접화할 수 있는 장점을 가진다. 마이크로 밸브의 유량은 채널 폭에 비례하며 밸브가 closing 되는 전력은 채널의 폭과 상관없이 100 mW이다. 마이크로밸브의 ITO 히터의 온-오프에 따라 유량이 매우 잘 제어되었다. 제안된 마이크로 펌프의 경우, 히터의 인가 펄스 전압이 증가함에 따라 유량은 선형적으로 비례 증가함을 관찰할 수 있다. 마이크로 펌프의 최대 유량은 펄스 전압과 duty 비가 55V와 10%일 때 6 Hz에서 78 nl/min이 측정 되었다.

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Design of an Inexpensive Heater using Chip Resistors for a Portable Real-time Microchip PCR System (저항소자를 이용한 휴대형 Real-time PCR 기기용 히터 제작)

  • Choi, Hyoung-jun;Kim, Jeong-tae;Koo, Chi-wan
    • Journal of IKEEE
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    • v.23 no.1
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    • pp.295-301
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    • 2019
  • A heater in a portable real-time polymerase chain reaction(PCR) system is one of the important factors for controlling the PCR thermocycle precisely. Since heaters are integrated on a small-sized PCR chip for rapid heating and fabricated by semiconductor processes, the cost of producing PCR chips is high. Here, we propose to use chip resistors as an inexpensive and accurate temperature control method. The temperature distribution was simulated using one or two chip resistors on a real-time PCR chip and the PCR chip with uniform temperature distribution was fabricated. The temperature rise and fall rates were $18^{\circ}C/s$ and $3^{\circ}C/s$, respectively.