• Title/Summary/Keyword: 적층코어

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Finite element Analysis for the Lamination Process of a Motor Core using Progressive Dies (순차이송 금형을 사용한 모터코어 적층과정의 유한요소해석)

  • Park, K.;Lee, I.S.;Jang, K.J.;Choi, S.R.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.618-623
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    • 2000
  • In order to increase the porductivity of electrical parts, manufacturing processes using progressive dies have been widely used in the industry. Motor cores have been fabricated using progressive stacking die with the lamination procedure for better electro-magnetic property. for the proper design of a process, a prediction of the process is required to obtain many design parameters. In this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination process of the motor core. The effects of the embossing depth and the amount of deviation are investigated and compared with experiments. The forming process can then be predicted successfully from the results of analyses, which enables to design appropriately the die and the process.

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Rigid-Plastic Finite Element Analysis for the Lamination Process of a Precision Motor Core using Progressive Dies (순차이송 금형을 사용한 정밀 모터코어 적층공정의 강소성 유한요소해석)

  • Park, Keun;Choi, Sang-Ryun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.45-52
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    • 2001
  • In order to increase the productivity of electrical parts, manufacturing processes using progressive dies have been widely used in the industry. Motor cores have been fabricated using progressive stacking die with the lamination procedure for better electro-magnetic property. For the proper design off process, a prediction of the process is required to obtain many design parameters. In this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination process of the motor core. The effects of the embossing depth, the amount of deviation, and the number of stacked sheets are investigated and compared with experiments. The forming process can then be predicted successfully from the results of analyses, which enables an appropriate design to be made for the die and the process.

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Electromagnetic Finite Element Method of Current Sensor with Roll-Type Core (Roll타입 코어를 갖는 전류센서의 전자계 유한요소해석)

  • Lee, Dong-Hee;Kim, Jung-Su;Jeong, Jin-Chan;Kim, Byung-Teak
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.965-966
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    • 2011
  • 본 논문은 이방성 등가 재질정수를 도입하여 roll타입 코어로 적층되어진 전류센서의 전자계 유한요소해석(FEM)을 이용하여 해석하였다. 철심의 roll 구조에 따른 전자계 현상을 고려하기 위해 등가 이방성 투자율모델을 유도하였으며, 유도된 모델에 대해 유한요소해석(FEM)을 수행하였고, 공극에서의 자속밀도 등의 특성을 분석하였다.

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Eddy Current simulation according as laminating form of magnetic material (자성재료 적층 형태에 따른 Eddy Current 전산모사)

  • Park, Seung-Hyuk;Kim, Cheon-Ho;Hwang, Sun-Mook;Choi, Jin-Su
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.1211-1212
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    • 2015
  • 일반적으로 마그네틱 코어(magnetic core)가 삽입되어 있는 구조의 변압기의 에너지 효율을 높이고 적절한 주파수 대역에서 작동시키기 위해서는서 자성체를 이용하여 eddy current를 줄여야 한다. 본 논문에서는 자성체의 적층 형태에 따라 어떻게 eddy current가 영향을 받는지에 대한 전자기적 전산모사를 실시하였다.

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A study on the shear bond strengths of veneering ceramics to the colored zirconia core (착색지르코니아 코어와 전장 도재 사이의 전단결합강도에 관한 연구)

  • Kang, Sun-Nyo;Cho, Wook;Jeon, Young-Chan;Jeong, Chang-Mo;Yun, Mi-Jung
    • The Journal of Korean Academy of Prosthodontics
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    • v.47 no.3
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    • pp.312-319
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    • 2009
  • Statement of problem: Delamination of veneering porcelain from underlying ceramic substructures has been reported for zirconia-ceramic restorations. Colored zirconia cores for esthetics have been reported that their bond strength with veneered porcelain is weaker compared to white zirconia cores. Purpose: This study aimed to investigate the shear bond strength by manufacturing the veneering porcelain on the colored zirconia core, using the layering technique and heat-pressing technique, and to evaluate the clinical stability by comparing the result of this with that of conventional metal ceramic system. Material and methods: A Metal ceramic (MC) system was tested as a control group. The tested systems were Katana zirconia with CZR (ZB) and Katana Zirconia with NobelRondo Press (ZP). Thirty specimens, 10 for each system and control, were fabricated. Specimen disks, 3 mm high and 12 mm diameter, were fabricated with the lost-wax technique (MC) and the CAD-CAM (ZB and ZP). MC and ZB specimens were prepared using opaque and dentin veneering ceramics, veneered, 3 mm high and 2.8 mm in diameter, over the cores. ZP specimens were prepared using heat pressing ingots, 3 mm high and 2.8mm in diameter. The shear bond strength test was performed in a Shear bond test machine. Load was applied at a cross-head speed of 0.50 mm/min until failure. Mean shear bond strengths (MPa) were analyzed with the One-way ANOVA. After the shear bond test, fracture surfaces were examined by SEM. Results: The mean shear bond strengths (SD) in MPa were MC control 29.14 (2.26); ZB 29.48 (2.30); and ZP 29.51 (2.32). The shear bond strengths of the tested systems were not significantly different (P > .05). All groups presented cohesive and adhesive failures, and showed predominance of cohesive failures in ceramic veneers. Conclusion: 1. The shear bond strengths of the tested groups were not significantly different from the control group (P >.05). 2. There was no significant different between the layering technique and the heat pressing technique in the veneering methods on the colored zirconia core. 3. All groups presented cohesive and adhesive failures, and showed predominance of cohesive failures in ceramic veneers.

The Reliability and Electric Properties of High Voltage Multilayer Ceramic Capacitor According to Dielectric Materials (유전체 원료에 따른 고압용 적층칩 캐패시터 신뢰성 및 전기적 특성)

  • Yoon, Jung-Rag;Park, Jung-Won
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.21-22
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    • 2007
  • 내환원성을 가지는 (Ca,Sr)(ZrTi)$O_3$계 C0G 원료와 코어 쉘 구조를 가지는 $BaTiO_3$계 X7R 원료를 적용하여 고압용 적층 칩 캐패시터를 제작하여 내부전극 형상 및 원료에 따른 신뢰성 밑 전기적 특성을 연구하였다. C0G 특성의 원료는 X7R 원료에 비해 단위 두께당 내전압이 감소하는 경향이 적었으며 내전압 특성도 우수하게 나타났다. 또한, 내부 전극 설계에 있어 floating에 따른 영향은 C0G, X7R 특성 원료 모두 향상된 전기적 특성과 신뢰성을 가짐을 확인 할 수 있었다.

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Micro fluxgate magnetic sensor using multi layer PCB process (PCB 다층 적층기술을 이용한 마이크로 플럭스게이트 자기 센서)

  • Choi, Won-Youl;Hwang, Jun-Sik;Choi, Sang-On
    • Journal of Sensor Science and Technology
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    • v.12 no.2
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    • pp.72-78
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    • 2003
  • To observe the effect of excitation coil pitch on the micro fluxgate magnetic sensor, two sensors are fabricated using multi layer board process and the pitch distance of excitation coil are $260\;{\mu}m$ and $520\;{\mu}m$, respectively. The fluxgate sensor consists of five PCB stack layers including one layer of magnetic core and four layers of excitation and pick-up coils. The center layer as magnetic core is made of a Co-based amorphous magnetic ribbon with extremely high DC permeability of ${\sim}100,000$ and has a rectangular-ring shape to minimize the magnetic flux leakage. Four outer layers as excitation and pick-up coils have a planar solenoid structure and are made of copper foil. In case of the fluxgate sensor having the excitation coil pitch of $260\;{\mu}m$, excellent linear response over the range of $-100\;{\mu}T$ to $+100\;{\mu}T$ is obtained with sensitivity of 780 V/T at excitation sine wave of $3V_{p_p}$ and 360 kHz. The chip size of the fabricated sensing element is $7.3\;{\times}\;5.7\;mm^2$. The very low power consumption of ${\sim}8\;mW$ is measured. This magnetic sensor is very useful for various applications such as: portable navigation systems, telematics, VR game and so on.

Optimal Design considering Magnetic Saturation Characteristic of Current Transformers for the Overcurrent Warning Circuit (과전류 경고 회로용 변류기의 자기포화 특성을 고려한 최적 설계)

  • Kim, Sun-Jong;Park, Eui-Jong;Kim, Yong-Jae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.10 no.7
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    • pp.781-786
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    • 2015
  • In this paper, we analyzed characteristic of window type current transformer and we performed the optimal design consider to the loss; in order to design the current transformer figured signal of overcurrent warning circuit. The core size of window type current transformer was determined by the secondary coil turns. We analyzed current waveform, which is appeared by the number of coil turns on the core, we made sure the relation of secondary coil turns and load resistance in order to improve the non-sinusoidal wave by the flux saturation of the current transformer core. Additionally, we did improvement of the accuracy and optimal design through the transformation of the inner diameter and the stack length when the outer diameter of core is sustaining.