• Title/Summary/Keyword: 재료선정

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An Induction Motor Optimal Design for Electric Vehicle Using Niching Genetic Algorithm (Niching 유전 알고리즘을 이용한 전기자동차용 유도전동기의 최적 설계)

  • 이철균;조동혁;정현교
    • Journal of the Korean Magnetics Society
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    • v.8 no.3
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    • pp.169-177
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    • 1998
  • In the case of an induction motor efficiency optimal design for electric vehicle which is a real world problem, several different designs are almost equal in terms of efficiency. But these designs may have the differences in terms of other characteristics such as power factor, temperature rise, material cost, and ease of manufacture. Therefore it is necessary that an optimization routine suggests various possible solution alternatives and a designer selects optimal solution among them using other characteristics, his experience and judgment. In this paper new niching genetic algorithm and the rating function method to select the optimal point among possible optimal solution alternatives are presented.

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Structural Optimization of Turnover Jig of Cylinder Frame for Medium-speed Diesel Engine (중형엔진 실린더 프레임 턴오버용 지그의 구조 최적화)

  • Lee, Jong-Hwan;Son, Jung-Ho
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.31-32
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    • 2006
  • 본 논문은 중형엔진 조립과정에서 실린더 프레임 회전 작업에 사용하는 지그의 구조해석을 수행한 후, 지그의 안전성을 검토하고 지그의 경량화를 통하여 실용적인 지그 설계안을 제안하였다. 현장 작업자가 들 수 있는 최대 무게를 넘는 지그를 구조해석 모델로 선정한 후, 해석모델은 지그, 실린더 프레임, 볼트, 너트, 샤클 핀을 3차원 입체요소로 구성하고 ABAQUS/Standard를 사용하여 재료 비선형 및 접촉을 고려한 구조해석을 수행하였다. 구조최적화를 위하여 응력이 상대적으로 낮은 부위와 작업성을 고려하여 설계변수를 선정하고, 실험계획법의 직교배열표를 활용하여 설계변수에 대한 각 부위의 민감도와 경량화 모델을 도출하였다.

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Parameter Selection for the Milling of Thin Wall (얇은 벽면의 밀링가공을 위한 절삭 파라미터의 선정)

  • Jung, Jong-Yun;Cui, Heng-Bo;Moon, Dug-Hee;Lee, Choon-Man
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.2
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    • pp.1-7
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    • 2007
  • 재료의 중량과 강도는 기계부품 특히 항공기의 부품에 중요한 요소가 되므로 가볍고 강인한 열처리 강화 알루미늄이나 티타늄 등이 많이 사용된다. 그러나 알루미늄은 용융점이 낮기 때문에 기계 가공 시 발생되는 열에 의해 부품이 얇고 길수록 쉽게 변형된다. 본 연구는 end milling 가공에서 최적의 절삭 parameter를 선정하여 열 변형을 최소화한다. 밀링 가공의 절삭속도, 이송속도, 절삭 깊이를 실험 인자로 정하여 다구찌 방법으로 실험을 계획하고 얇은 시편을 절삭하여 특성을 측정한다. 결과를 분산분석 (ANOVA) 과 signal to noise 비를 (SNR) 분석하여 최소 열 변형의 절삭 parameter를 찾는다. 실험의 data를 SQL database 프로그램화하여 다양한 절삭 환경에서 최소 열 변형과 최소 표면거칠기의 parameter를 찾을 수 있도록 하였다.

The Properties and Fabrication for Temperature Compensation Mutilayer Chip Capacitors with Inner Electrodes (Ni 내부전극을 이용한 온도보상용 MLCC 제작 및 특성)

  • Yoon, Jung-Rag;Lee, Heun-Young;Lee, S다-Won
    • Proceedings of the KIEE Conference
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    • 2004.11a
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    • pp.51-53
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    • 2004
  • 온도보상용 적층 칩 캐패시터 제작에 있어 다음과 같은 실험 결과를 얻을 수 있었다. 적층 칩 캐패시터의 제작에 있어 용량은 재료자제의 유전율과 압력 조건에 따라 변화함을 볼 수 있으며 설계시 이를 고려해야 한다. 또한, 외부 전극의 경우 glss frit 선정이 중요한 변수임을 확인하였으며 $T_s$에 따라 glass frit을 선정하여야하며 열충격 및 소결성 향상을 위한 glass을 동시에 적용하는 것이 유리함을 확인하였다. Ni 내부전극 적용시의 고주파 특성을 검토한 결과 Pd 전극과는 유사한 경향을 보이나 Ag-Pd에 비해서는 우수한 손실특성을 보여주고 있다.

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Development and Evaluation of an Educational Program for the Clothing life Domain in Home Economics through a Theme-Based Integrated Approach (주제 중심 통합적 접근에 의한 가정 교과 의생활 영역 교육 프로그램 개발과 평가 - "의복관리"와 "섬유(재료)" 주제를 중심으로 -)

  • Kim, Nam-Eun;Lee, Hye-Ja
    • Journal of Korean Home Economics Education Association
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    • v.22 no.3
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    • pp.163-188
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    • 2010
  • This study set out to develop and evaluate an educational program for the Clothing Life of Home Economics through the theme-based integrated approach develop integrated thinking abilities for solving everyday problems. For those purposes, it selected a couple of themes in the area of Clothing Life toward which the theme-based integrated approach could be develop and evaluate an educational program. The developed program was applied and assessed in total 28 hours of field lessons given to eighth graders attending B Middle School in Busan Metropolitan City. The analysis stage involved an exploration into programs related to an integrated approach to other subjects; the design stage identification of program types; and the development stage theme selection according to the selection criteria. The previous studies were analyzed along with the Technology and Home Economics textbooks to select a theme. two themes "Clothing Management" and "Fabrics(Materials)" were selected after discussing with the students on the Messenger and with a group of experts. Then content was organized and composed around the themes by discussing connections with other subjects. There were three evaluation; one by experts, another through preliminary lessons, and the other through field lessons. Following the research procedure, a theme-based integrated program was developed for the two selected themes. It contained total 49 and 32 learning materials for "Clothing Management" and "Fabrics(Materials)," respectively. Those learning materials were comprised of experiments and practices according to the nature of the themes. Each program consisted of the goals, learning content, content organization chart, learning activities, and evaluation; learning activities experiences, practice and experiment activities, self-directed activities and problem-solving processes; and evaluations self-evaluation, teacher evaluation, peer evaluation, portfolio, and experiment reports. The program was assessed three times. The first and second evaluation results found that the program was well compatible with the current needs, was properly organized to give lessons through integration with other subjects, and continuously maintained the students' interest. They, however, requested that there should be detailed explanations about each part of the program content. In the third evaluation done by the students during field lessons, 60% of them said that the program was fun and its content was easy to understand, that they realized a theme could be connected to several other subjects, and that the program could be applied to actual life. The educational program through the theme-based integrated approach is significant in that it is an educational program for the area of Clothing Life and tries an integrated approach. It helped the students not only gather knowledge in an integrated manner, but put it to practical uses to solve various problems they faced in actual life by creatively changing integrated knowledge. The study will be hopefully used by many teachers so that the students solve problems based on the ability of integrating various knowledges organically.

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광물재료를 이용한 연약지반 점토의 고화안정처리 실험

  • 황진연;류춘길;강병주;김병규
    • Proceedings of the Mineralogical Society of Korea Conference
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    • 2001.06a
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    • pp.7-7
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    • 2001
  • 다량의 점토 퇴적물로 구성된 연약지반은 대단히 큰 압축성과 낮은 강도, 높은 함수량등의 물리·역학적 특성을 갖는다. 이러한 기초지반으로서의 불리한 특성 때문에 이를 대상으로 하는 각종 토목건설공사에서는 지반개량이나 안정처리가 반드시 선행되어야 할 과제이다. 이를 위해 종래에는 샌드드레인, 페이퍼드레인 등의 물리적인 공법에 의한 지반개량이 주류를 이루었으나, 최근에는 생석회나 시멘트계 고화재를 이용한 화학적 안정 처리공법이 크게 주목을 받고 있어 이에 대한 연구가 활발한 상황이다. 본 연구는 연약 지반 안정처리에 대한 방안을 모색하기 위하여 김해 지역에 분포하는 점토 퇴적물을 대상으로 각종 광물재료를 이용한 반응실험을 통하여 반응생성물 조사와 압축강도시험 등을 행하여 그 결과를 검토하였다. 우선 연약지반의 고화에 이용 가능한 생석회, 석고, 플라이에쉬, 고분자폴리머, 시멘트 등을 사용하여 점토와 혼합한 고화실험을 행하였으며, 이에 대한 물성 및 반응생성물을 검토하였다. 이러한 각 재료를 점토에 혼합한 후 PVC관에 모울딩하여 양생시켜 실험하였다. 그 결과, 석고 및 소석회에 비하여 생석회의 경우가 비교적 큰 압축강도를 나타내고, 균열발생 빈도도 낮았다. 생석회의 경우에 Gehlenite, Hillebrandite 등의 생성물질이 검출되었다. 그러나 포틀란트 시멘트와 혼합한 경우가 강도가 가장 크게 나타났다. 반면에 고분자폴리머만 사용한 경우는 강도가 매우 낮았다. 따라서 시멘트를 일정 비율로 배합한 다른 재료를 첨가한 실험을 행하여 그 물성을 검토하였다 물질의 화학적인 특성을 고려하여 포졸란반응이 잘 일어날 수 있을 것으로 생각되는 여러 재료를 선정하여 많은 조합에 대한 실험을 행하였다. 생석회, 석고, 고령토, 규조토, 제올라이트 등의 여러 재료를 여러 조합으로 첨가하여 실험한 결과, 시멘트와 석고를 혼합한 것이 비교적으로 높은 압축강도를 나타내었다. 그리고 이러한 연구 결과를 바탕으로 연약점도의 고화에 최적인 조합과 배합비를 위한 실험을 재차 실시하였으며, 실험 후의 물성과 함께 반응생성물에 대한 검토도 행하여 그 결과를 발표하고자 한다.

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Change of Mechanical Properties of Injection-Molded Glass-Fiber-Reinforced Plastic (GFRP) According to Temperature and Water Absorption for Vehicle Weight Reduction (차량 경량화를 위한 사출성형 유리섬유강화플라스틱의 온도 및 수분 흡수에 따른 기계적 물성 변화)

  • Chun, Doo-Man;Ahn, Sung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.199-204
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    • 2013
  • Owing to the global energy crisis, studies have strongly focused on realizing energy savings through vehicle weight reduction using light metal alloys or polymer composites. Polymer composites afford many advantages including enabling the fabrication of complex shapes by injection molding, and glass and carbon fibers offer improved mechanical properties. However, the high temperature in an engine room and the high humidity during the rainy season can degrade the mechanical properties of the polymer. In this study, the mechanical properties of injection-molded glass-fiber-reinforced polymer were assessed at a temperature of $85^{\circ}C$ and the maximum moisture absorption conditions. The result showed a 23% reduction in the maximum tensile strength under high temperature, 30% reduction under maximum moisture absorption, and 70% reduction under both heat and moisture conditions. For material selection during the design process, the effects of high temperature and high humidity should be considered.

Fluorescence Characteristic Analysis for Fiber Detection in Sectional Image of Fiber Reinforced Cementitious Composite (섬유 보강 시멘트계 복합재료의 단면 이미지에서 섬유 검출을 위한 섬유 형광 특성 분석)

  • Lee, Bang-Yeon;Park, Jun-Hyung;Kim, Yun-Yong
    • Composites Research
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    • v.23 no.3
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    • pp.50-57
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    • 2010
  • It is important to detect fibers in the sectional image of fiber reinforced cementitious composites (FRCC), since the fiber distribution is a crucial factor to predict or evaluate the mechanical performance of FRCC. In this paper, we investigated the fluorescence characteristics of Polyvinyl Alcohol (PVA) fibers, Polyethylene Terephthalate (PET) fibers, Polyethylene (PE) fibers, and Polypropylene (PP) fibers used in Engineered Cementitious Composites (ECC), which is a special kind of FRCC that incorporates synthetic fibers and exhibits extremely ductile behavior in uniaxial tension, to detect each fiber according to its type. Furthermore, optimum excitation and emission wavelengths were proposed on the basis of maximum difference of Relative Fluorescence Intensity (RFI) between two types of fibers used in the hybrid ECC. Optimum threshold values to discriminate two types of fibers using statistical tools were also proposed. Finally, images of four types of fibers obtained using a fluorescence microscope are compared.

Physico-chemical Characteristics and Utilization of Raw Materials for Mushroom Substrates (버섯 병재배 배지재료의 이화학성과 활용)

  • Cheong, Jong-Chun;Jhune, Chang-Sung;Lee, Chan-Jung;Oh, Jin-A
    • The Korean Journal of Mycology
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    • v.38 no.2
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    • pp.136-141
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    • 2010
  • To provide a basic information on the chemical concentrations of different raw materials used in mushroom cultivation, the raw materials were collected from 13 Flammulina velutipes, 14 Pleurotus eryngii, and 8 P. ostreatus farms and analyzed to calculate moisture contents, pH, total carbon(T-C), total nitrate(T-N), total phosphate(T-P) and 13 different cations. In our results, the C : N ratios of cotton seed meal, beet pulp, and corn-cob were 6~17, 12~29 and 56~127, respectively. Depending on the companies which process these materials, the range of C:N ratio of soybean curd residue was approximately either 8~9 or 14~17 with wider range of C : N ratio of the raw materials imported from other countries without the detection of heavy metals. In this study, the formula was provided to calculate the composition of mixed media for mushroom cultivation based on the ingredient chart of different raw materials.

A study on material selection for semiconductor die parts and on their modification and manufacture (반도체금형에서 부속부품의 재료선정 및 개선과 제작에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.8 no.1
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    • pp.27-30
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    • 2014
  • Alloy tool steel such as SKD11 and SKD61 or high speed tool like SKH51 are used as materials for semiconductor dies. Cavities, curl blocks, pot blocks and housings are made from those materials. To make those parts from alloy tool steel or high speed tool, one utilizes discharge machining, and mechanical machining including machining center, milling, drilling, forming grinding and others. In the process of cutting machining and polishing, the die materials become unsuitable for machining owing to bubbles and foreign substances in them, which hinders production process. Therefore, this study focuses on die material selection criteria, and on analysis and comparison of material characteristics to help companies to solve their problems, make die manufacture less burdensome and extend die life.

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