• 한국산학기술학회논문지
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• 제8권6호
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• pp.1381-1387
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• 2007

현재까지 다양한 연속적인 공정시스템은 섬유, 제지 및 인쇄 등 많은 산업응용 분야에서 사용되고 있다. 이러한 응용분야에서 공정처리를 받고 있는 제품에 가해지는 장력은 원료의 공급속도와 생산되는 제품의 방출 속도간의 속도차에 의해 변화될 수 있다 특히, 섬유공정에서 공급속도와 방출 속도간의 속도차나 관성효과에 의해 발생되는 장력변동은 제품의 품질을 저하시킬 수 있다. 따라서 섬유공정에서 이러한 요인들에 의해 발생되는 장력 변동을 적절한 방법에 의해 보상하는 것은 매우 중요한 문제이다. 본 논문에서는 이러한 문제를 해결하기 위하여 섬유공정에서 많이 사용되고 있는 환편기 시스템에서의 장력제어 문제를 다루고자 한다. 먼저 일반적인 연속공정의 권취 메커니즘에 대한 장력 관계식을 모델링한다. 다음은 환편기 시스템에서 풀림롤과 감김롤을 효율적으로 구동하기 위하여 풀림롤과 감김롤간의 속도차와 관성특성을 고려한 새로운 장력제어 방법을 제시한다. 다양한 실험을 통하여 제안된 장력제어 방법이 주어진 환편기 시스템의 공정구간에서의 장력제어 성능을 향상시킬 수 있음을 보인다.

• 한국정밀공학회지
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• 제31권2호
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• pp.125-131
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• 2014

Winding is an integral operation in almost every roll-to-roll continuous process and center-winding is suitable and general scheme in the winding system. However, the internal stresses within center-wound rolls can cause damage such as buckling, spoking, cinching, etc. It is therefore necessary to analyze the relationship between taper tension in winding section and internal stress distribution within center-wound roll to prevent the winding failure. In this study, an optimal taper tension control method with parabolic taper tension profile for producing high quality wound roll was developed. The new logic was designed from analyzing the winding mechanism by using the stress model in center-wound rolls. The performance of the proposed taper tension profile was verified experimentally.

• 한국생산제조학회지
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• 제9권5호
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• pp.65-72
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• 2000

This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

• Journal of Advanced Marine Engineering and Technology
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• 제29권6호
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• pp.701-706
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• 2005

Pipes, tubes. and tubular sections with external transverse high fins have been used extensively for heating cooling, and degumidifying air and other gases. This work was performed to investigate an air side heat transfer charactieristics of minichannel with tension wound transverse fin. This estimate was confirmed conversion heat capacity the air side surface area enlargement and heat transfer charactieristics performed available inlet tube side hot water mass flux or outlet tube side air frontal air velocity. The most suitable tension wound transverse finned minichannel was measured extremely low in air side pressure drop and fin effectiveness $3.3\~4.4$. The pressure drop $0.9\~2.8Pa$ was ranged frontal air velocity $0.5\~1.2m/s$. It is also appeared that heat transfer in air side could be better conversion heat area which has been increased $330\%$ of heat capacity compared with the bare tube.

• 대한전기학회논문지:전기기기및에너지변환시스템부문B
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• 제49권1호
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• pp.62-69
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• 2000

The strip tension as well as the line speed should be controlled tightly for the quality of products and productivity of the continuous strip processing line. In this paper, a new tension control algorithm with tension observer is proposed using observed tension as regulator feedback. The tension observer is based on the torque balance of a roller stand including the acceleration torque. Using this estimated tension, new tension controller can be constructed with faster dynamic response in case of line speed acceleration or deceleration. The proposed scheme needs no additional hardware because the inputs of observer, current and speed, are already being monitored by the motor drive system. Through the simulations and experiments with laboratory set up, performances fo conventional schemes and proposed one are compared. The results show the effectiveness of the proposed tension controller.

• 대한기계학회논문집A
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• 제34권3호
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• pp.347-352
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• 2010

원격조정이 불가능한 수중운동체를 제어하기 위해서는 선 유도 제어기술이 효과적으로 사용된다. 스풀에 수십 킬로미터의 길이로 감겨있는 광섬유가 풀릴 때, 수중운동체의 거동과 광섬유의 풀림 속도의 차이에 기인한 큰 장력과 장력 변동이 발생할 수 있다. 이로 인해, 광섬유의 복잡한 거동으로 인한 엉킴 또는 절손의 문제가 발생한다. 그러므로 본 논문에서는 빠른 속도로 풀리는 광섬유의 풀림 동역학 해석을 수행하여 광섬유가 풀리는 동안의 비선형 거동 및 장력, 장력변동을 파악함으로써 설계된 스풀의 풀림 성능을 예측하는 방법을 연구하였다.

• 한국정밀공학회지
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• 제32권12호
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• pp.1011-1016
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• 2015

In a roll-to-roll continuous system, winding is one of the most important processes since it determines the quality of the final manufactured products such as flexible film and printed electronic devices. Since an adequate winding tension can reduce the incidence of the defects that are derived from the inner stress of the wound roll such as starring and telescoping, it is necessary to determine the optimal taper-tension profile. In this study, an algorithm for the setting of an optimal taper-tension profile in consideration of the residual stress in the wound roll is suggested; furthermore, the algorithm was adjusted for the determination of an optimal taper-tension profile regarding the winding process of $10{\mu}m$ polypropylene (PP) film. As a result of the algorithm-generated, optimal taper-tension profile, the residual stress and radial stress in a PP wound roll were decreased to 27.37 % and 40.05 % (mean value), respectively.