• Journal of the Korea Academia-Industrial cooperation Society
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• v.8 no.6
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• pp.1381-1387
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• 2007

Up to now, various continuous-processing systems are used in many industrial applications such as textile machines, paper-making machines, printing machines, and so on. In these applications, the tension forced on the products in the control volume can be changed according to the velocity difference between the feeding roll and the delivery roll. Specially, the tension variation generated by the velocity difference, or the inertial effect can decreases the quality of the products in the textile process. In this paper, the tension control problem in a circular knitting machine system is treated to cope with these problems. Firstly, the tension relationship in the winding mechanism of general continuous-processing systems is modeled. Next, to effectively drive the feeding and delivery rolls in the circular knitting machine system, a new tension control method is presented by considering the inertia compensation and the velocity difference between the feeding roll and the delivery roll. Through the experimental works, it is shown that the proposed tension control method can be used to improve the performance of tension control in the control volume of the given circular knitting machine system.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.2
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• pp.125-131
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• 2014

Winding is an integral operation in almost every roll-to-roll continuous process and center-winding is suitable and general scheme in the winding system. However, the internal stresses within center-wound rolls can cause damage such as buckling, spoking, cinching, etc. It is therefore necessary to analyze the relationship between taper tension in winding section and internal stress distribution within center-wound roll to prevent the winding failure. In this study, an optimal taper tension control method with parabolic taper tension profile for producing high quality wound roll was developed. The new logic was designed from analyzing the winding mechanism by using the stress model in center-wound rolls. The performance of the proposed taper tension profile was verified experimentally.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.5
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• pp.65-72
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• 2000

This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

• Journal of Advanced Marine Engineering and Technology
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• v.29 no.6
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• pp.701-706
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• 2005

Pipes, tubes. and tubular sections with external transverse high fins have been used extensively for heating cooling, and degumidifying air and other gases. This work was performed to investigate an air side heat transfer charactieristics of minichannel with tension wound transverse fin. This estimate was confirmed conversion heat capacity the air side surface area enlargement and heat transfer charactieristics performed available inlet tube side hot water mass flux or outlet tube side air frontal air velocity. The most suitable tension wound transverse finned minichannel was measured extremely low in air side pressure drop and fin effectiveness $3.3\~4.4$. The pressure drop $0.9\~2.8Pa$ was ranged frontal air velocity $0.5\~1.2m/s$. It is also appeared that heat transfer in air side could be better conversion heat area which has been increased $330\%$ of heat capacity compared with the bare tube.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.49 no.1
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• pp.62-69
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• 2000

The strip tension as well as the line speed should be controlled tightly for the quality of products and productivity of the continuous strip processing line. In this paper, a new tension control algorithm with tension observer is proposed using observed tension as regulator feedback. The tension observer is based on the torque balance of a roller stand including the acceleration torque. Using this estimated tension, new tension controller can be constructed with faster dynamic response in case of line speed acceleration or deceleration. The proposed scheme needs no additional hardware because the inputs of observer, current and speed, are already being monitored by the motor drive system. Through the simulations and experiments with laboratory set up, performances fo conventional schemes and proposed one are compared. The results show the effectiveness of the proposed tension controller.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.3
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• pp.347-352
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• 2010

Under harsh environments in which remote control is impossible, wire-guided control technology is effective for controlling distant underwater vehicles that serve mother ships in missions, such as exploration and installation. When the fiber is unwound from the spool, tension fluctuations occur in the fiber because of the relative velocity of the moving vehicles and unwinding velocity of the fiber. As a result, fiber cables exhibit complicated behaviors, become entangled, and may get cut. In this study, a spool-like design for winding tens of kilometers of fiber cables is proposed by analyzing cable winding. The unwinding performance of the designed spool is estimated by performing nonlinear dynamics analysis of the nonlinear behavior and tension fluctuations observed during the unwinding of the fiber.

• Journal of the Korean Society for Precision Engineering
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• v.32 no.12
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• pp.1011-1016
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• 2015

In a roll-to-roll continuous system, winding is one of the most important processes since it determines the quality of the final manufactured products such as flexible film and printed electronic devices. Since an adequate winding tension can reduce the incidence of the defects that are derived from the inner stress of the wound roll such as starring and telescoping, it is necessary to determine the optimal taper-tension profile. In this study, an algorithm for the setting of an optimal taper-tension profile in consideration of the residual stress in the wound roll is suggested; furthermore, the algorithm was adjusted for the determination of an optimal taper-tension profile regarding the winding process of $10{\mu}m$ polypropylene (PP) film. As a result of the algorithm-generated, optimal taper-tension profile, the residual stress and radial stress in a PP wound roll were decreased to 27.37 % and 40.05 % (mean value), respectively.