• Title/Summary/Keyword: 자유 성형 제작

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Rapid demolition of locally damaged steel truss bridge (국부손상 철골 교량 구조물의 긴급해체 사례)

  • Park, Hoon;Noh, You-Song;Suk, Chul-Gi
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2017.11a
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    • pp.197-198
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    • 2017
  • 인공재해와 자연재해로 인해 발생하는 비정상 하중에 의해 국부손상이 발생된 철골 교량 구조물은 추가적인 2차 붕괴의 위험요소들을 내재하고 있어 신속한 전면 해체가 요구된다. 본 시공 사례는 건설실패와 태풍 및 지진으로 국부손상이 발생된 철골 트러스 구조의 교량의 긴급해체를 위해 발파해체 공법을 적용한 사례이다. 철골 부재의 절단을 위해 성형폭약이 필요하지만 현지에서 수급이 불가능한 상태이기 때문에 장약용기를 직접 제작하고 에멀젼 폭약을 충전하여 만든 성형폭약을 이용하여 발파해체에 적용하였다. 직접 제작한 성형폭약을 이용하여 발파해체한 결과 철골 부재가 정확히 절단되면서 교량의 중앙부가 수직자유낙하하고, 교량의 양 끝단은 지지부를 중심으로 회전낙하 하였다. 또한 존치 구조물 및 주변에 피해가 발생하지 않았으며, 발파 후 파쇄 상태는 매우 양호하였다. 이로 인해 직접 제작한 성형폭약의 절단 성능을 확인할 수 있었으며, 신속하고 안전하게 국부손상이 발생된 구조물을 해체하였다.

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Design and Fabrication of Nasal-Implant-Shaped Scaffold and Regeneration of Nasal Cartilage Tissue for Rhinoplasty (코 성형을 위한 코 보형물 형태의 인공지지체 설계 및 제작과 코 연골조직의 재생)

  • Jung, Jin-Woo;Jang, Jin-Ah;Shim, Jin-Hyung;Kim, Sung-Won;Cho, Dong-Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.11
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    • pp.1111-1117
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    • 2012
  • Implants for rhinoplasty should ideally be biocompatible and possess long-term stability after implantation. Silicone implants are most widely used for rhinoplasty. However, these implants suffer from problems related to high extrusion and infection rates. To minimize these complications, we propose a novel augmentation rhinoplasty technique using tissue engineering. To demonstrate its feasibility, a nasal-implant-shaped scaffold was designed using commercialized CAD software and fabricated using a Multi-head Deposition System, which is a solid freeform fabrication system that dispenses material. In vitro cell proliferation and chondrogenic differentiation tests were carried out using nasal septal chondrocytes.

A Study of Vibration Characteristics of Cylindrical Composite Shells Manufactured in Present Laboratory (간이 성형장치에 의해 제작된 복합재 원통셸의 진동특성평가)

  • 한병기;유택인;이성희;이재원
    • Composites Research
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    • v.12 no.1
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    • pp.37-46
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    • 1999
  • In this study, the vibration analysis and modal tests of cylindrical composite shells which are manufactured with various stacking sequences in present laboratory were conducted under the free-free and clamped-clamped boundary conditions. Natural frequencies and mode shapes of these specimens were experimentally obtained and their results are compared with theoretical and FEM results. Both results are in good agreement, which confirm the usefulness of proposed manufacturing method for cylindrical composite shells.

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A Study of Optimum Molding Condition of Aspheric Glass Lens(I) ; Annealing Condition Effect (비구면 Glass렌즈 최적 성형조건 연구(I) ; 서냉조건효과)

  • Cha, Du-Hwan;Kim, Hyeon-Uk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Optical Society of Korea Conference
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    • 2006.07a
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    • pp.197-198
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    • 2006
  • 본 연구에서 개발하는 성형렌즈는 그림1과 같이 한쪽 면이 비구면인 평볼록 형상이다. Glass렌즈의 고온압축성형을 위해서는 초정밀 가공기술로 제작된 성형Mold가 필요하며, Mold재질에 따른 성형기술의 확립이 필수적이다. 또한, 성형Mold의 표면과 융착반응이 없는 Glass소재가 요구된다. 본 실험을 위한 성형Mold는 코발트(Co) 함량 0.5 %의 초경합금(WC; 일본, Everloy社, 002K)을 초정밀 연삭가공하여 제작하였다. Glass소재는 전이점(Transformation Point; Tg) $572\;^{\circ}C$,항복점(Yielding Point; At) $630\;^{\circ}C$의 열적 특성을 갖는 K-BK7(일본, Sumita社)을 사용하였으며, d선에서 굴절률 및 아베수는 각각 1.51633, 64.1이다. 비구면 Glass렌즈 성형은 GMP(Glass Molding Press; 일본, Sumitomo社, Nano Press-S)장비를 사용하여 성형온도 $625\;^{\circ}C$, 서냉온도 $550\;^{\circ}C$로 고정하고 성형압력를 200-800 N 범위에서 변화시켰다. 표 1에 성형변수로 사용한 서냉속도와 서냉전환온도 조건을 나타낸다. 표1과 같이 각 서냉조건별로5장의 렌즈를 성형 후 특성값이 평균치에 가까운 3장을 선별하여 그 특성을 비교하였다. 각 조건에 따른 성형렌즈의 형상정도(일본, Panasonic社, UA3P, 자유곡면형상측정기), 두께(일본, Mitutoyo社, MDC-25M, 마이크로메터), 굴절률(일본, Shimatus社, KPR-200, 정밀굴절률측정기) 및 MTF[해상도](독일, Trioptics社, Image Master HR, MTF-Field)를 측정하여 각각의 광학적 특성을 비교 평가하였다. 비구면 Glass렌즈 성형장비와 형상측정기를 그림 2, 3에 각각 나타낸다.

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Study on Penetration Performance of Precision Linear Shaped Charge (정밀선상성형장약의 침투·관통 성능에 관한 연구)

  • Lee, Si-Eun;Lee, Juho;Moon, Mi-Ae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.6
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    • pp.397-404
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    • 2019
  • Linear Shaped Charge (LSC) that is widely used as separation system in aerospace system has to charge lots of explosives due to lack of uniformity. In addition, it is hard to optimize shape of liner and explosives because of manufacturing process. In order to overcome aforementioned drawbacks, Precision Linear Shaped Charge (PLSC) is currently under development. PLSC is made in two steps: prepare liner independently and charge explosive uniformly. In this study, PLSC is designed to have proper amount of explosives and penetration test of PLSC with different stand-off distance from liner to target is conducted to confirm penetration performance. Based on the penetration test results of PLSC, the numerical analysis method using AUTODYN is established and verified. Penetration mechanism and characteristics of PLSC is analyzed from the numerical and experimental results.

Forging process design of cup shaped large forging using finite element method (유한요소해석을 통한 컵형상 대형단조품의 성형공법 설계)

  • Kang, Jong Hun;Kim, Hyun Jun;Lee, Hyoung Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.7
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    • pp.729-734
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    • 2015
  • This research developed a new deep-bore, cup-shape, large forging process by combining die forging and free forging methods. In the proposed process, a preform for cup-shape large forging is produced by die forging, and a product with a deep bore is finally manufactured using an open die forging method, which is generally produced using a backward extrusion process. Finite element analysis results showed a higher effective strain distribution with a smaller forging load using the proposed method compared to the backward extrusion method. The production of a prototype with good internal quality using a small press capacity verified the proposed method.

A Study on the Fabrication of Various 3D Microstructures using Polymer Deposition System (폴리머 적층 시스템을 이용한 다양한 3 차원 미세 구조물 제작에 관한 연구)

  • Kim, Jong-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.686-692
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    • 2012
  • Solid free-form fabrication (SFF) technology was developed to fabricate three-dimensional (3D) scaffolds for tissue engineering (TE) applications. In this study, we developed a polymer deposition system (PDS) and created 3D microstructures using a bioresorbable polycaprolactone (PCL) polymer. Fabrication of 3D scaffolds by PDS requires a combination of several devices, including a heating system, dispenser, and motion controller. The system can process a polymer with extremely high precision by using a 200 ${\mu}m$ nozzle. Based on scanning electron microscope (SEM) images, both the line width and the piled line height were fine and uniform. Several 3D micro-structures, including the ANU pattern (a pattern named after Andong National University), $45^{\circ}$ pattern square, frame, cylindrical, triangular, cross-shaped, and hexagon, have been fabricated using the polymer deposition system.

A Study on Effective Width of Press-Braked Steel Plates with a Free Edge (둥근 모서리를 갖는 절곡 자유돌출판의 유효폭 분석)

  • Choi, Byung Ho;Cho, Kwang Il;Kim, Tae Bong
    • Journal of Korean Society of Steel Construction
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    • v.28 no.5
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    • pp.355-363
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    • 2016
  • This study numerically investigates buckling behavior of press braked steel plates with a free edge that consists of the upper flange of U-shaped box girder. Since the press-braked plates include a rounded edge, the effective width to thickness ratio of the press-braked upper flange is obscure to determine the nominal compressive strength. This study performed 3D finite element analyses to evaluate an equivalent effective width of cold-formed plate with a free edge. Through the parametric numerical analyses, the elastic buckling stresses of the rounded corner plates were compared with those of general flat plates and then, the equivalent effective width has been estimated. A comparative study with Euler buckling formula speculated in the domestic design specifications has been conducted.

Case Study on the Explosive Demolition of Steel Truss Bridge using Charge Container for Cutting Structural Steel (강재 절단용 장약용기를 이용한 철골 교량 발파해체 시공사례)

  • Park, Hoon;Suk, Chul-Gi;Noh, You-Song
    • Explosives and Blasting
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    • v.36 no.1
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    • pp.20-33
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    • 2018
  • A locally damaged structure is a structure that cannot be reused due to having parts that have lost their structural function as a result of abnormal load across the interior or exterior of the structure. The causes of the abnormal load occurrences can be classified into natural disaster and artificial disaster. Locally damaged structures caused by this abnormal load have risk factors that may lead to the possibility of additional secondary collapses, so such structures require immediate and complete dismantling. The case presented in this study involves the application of explosive demolition to a steel truss structured bridge in the Philippines that was damaged due to construction failures and the hurricane. Although shaped charges were needed in explosive demolitions, difficulties in locally obtaining such material. So, we made a charge container to charging of emulsion explosive during the explosive demolition. The explosive demolition resulted in the vertical free fall of the mid-section of the bridge and the free fall rotating of the both end section of the bridge. The neighboring posts and bridge piers did not show signs of damages, while post-demolition fragmentation of removed parts was found to be satisfactory.

Study on the Surface Characterization of Structure made of Polyamide 12 manufactured by Additive Manufacturing Process (적층 기법으로 제작한 polyamide 12 소재 적용 구조물 표면 특성 분석 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.9
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    • pp.481-487
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    • 2019
  • Additive manufacturing is a state-of-the-art manufacturing process technology in which three-dimensional structures are fabricated by laminating two-dimensional sections of a structure using various materials such as plastic, ceramics, and metals. The additive manufacturing technology has the advantage of high design freedom, while the surface property (roughness) of the finished product varies depending on the process conditions, which necessitates performing a post-process after the products are manufactured. In this study, the surface roughness of a structure made of polyamide 12, which was manufactured by SLS (Selective Laser Sintering) and MJF (Multi Jet Fusion) process was compared. The processing condition was classified by the building orientation of structure as 0, 45, and 90 degrees, which is the angle between the analytical surface and the horizontal plane of the fabrication platform. Structures with a hole of various diameters ranging from 1mm to 10mm were manufactured and the hole characteristics (ratio of hole depth to diameter) and results of the specimens were compared. As a result of the surface characteristics analysis, the surface roughness value of the specimens manufactured with a building orientation of $45^{\circ}$ was the highest in both technologies. In the case of the through-hole structure fabrication, the shape was maintained with 5mm and 10mm diameter holes regardless of the building orientation, although the hole forming was difficult for the smaller holes.