• Title/Summary/Keyword: 자동화 제조시스템

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Remote Control System for Textile Machinery using High Speed Power Line Communication (고속 전력선 통신을 이용한 섬유기계 원격제어 시스템)

  • Cha, Joo-Heon;Jun, Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.1-6
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    • 2011
  • This paper describes the high speed PLC-based remote control system that can monitor and control textile machineries bi-directionally through Internet. There are many textile machineries without network functions in the factory. We apply the PLC technology in order to give a network function to them in which the existing electric power line is used with network communication lines without separate wiring constructions. In order to realize this system, we have implemented a protocol for network communication of system, high-speed PLC modules, and Ethernet-to-UART modules. Finally we confirmed the effectiveness of system by applying actual test environments.

Development of Automatic Wax-Ring Manufacturing System for Silk Coating (섬유코팅용 왁스링 성형을 위한 자동화 시스템 개발)

  • Cho, Young Hak;Maeng, Heeyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3_1spc
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    • pp.531-536
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    • 2013
  • An automatic wax-ring manufacturing system for silk coating was developed, which consisted of a container, pallet with a cooling part, injection port, and removing device. The removing device is a system to load, lift, and cut the wax-ring, which is widelyused for various silk-coating industrial purposes. A novel removing device equipped with a water cooling circulation system is proposed in this paper. It has the benefit of easy control, as well as the convenience of loading and unloading without the use of other equipment. Three-dimensional modeling techniques were adopted to develop integrated functions for the automatic wax-ring manufacturing system, which made it possible to confirm the smooth integration/interface of each part and the system's interrelations with other manufacturing systems.

A Method of Component-Machine Cell Formation for Design of Cellular Manufacturing Systems (셀제조시스템 설계를 위한 부품-기계 셀의 형성기법)

  • Cho, Kyu-Kab;Lee, Byung-Uk
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.143-151
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    • 1996
  • The concept of cellular manufacturing is to decompose a manufacturing system into subsystems, which are easier to manage than the entire manufacturing system. The objective of cellular manufacturing is to group parts with similar processing requirements into part families and machines into cells which meet the processing needs of part families assigned to them. This paper presents a methodology for cell formation based on genetic algorithm which produces improved cell formation in terms of total moves, which is a weighted sum of both intercell moves and intracell moves. A sample problem is solved for two, three and four cells with an approach based on genetic algorithms.

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MIMO control system design using ATmega2560 (ATmega2560을 활용한 다중 입출력 제어 시스템 설계)

  • Jung, Jae-Hun;Jung, Soo-Sung;Kim, Young-Gon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2015.05a
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    • pp.728-731
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    • 2015
  • Nowadays, the majority of the manufacturing plant equipment tend to be transformed with automation system than traditional manual equipment. Production manager to make the process decision-making, not accustomed to manage and take advantage of professional decision-making technique. So rather than using the system proposed, it is common to undergo sporadic measures through the external intermediary. In this paper, whether possible delivery to match the delivery through the issue and decision-making system of the data input to be generated in the manufacturing process, review the supply information of the material used in the process, a plurality of input / output device We have proposed an input module that utilizes the Android Application and ATmega2560. As a result, easily cope with the improvement and change of process information of the work efficiency of the production business of the manufacturing process, and reduced plant data missing tasks, and management improvement to the improvement of the delivery compliance and product satisfaction by improving productivity we try to contribute to.

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A Study on Development of Systematic Practical Education Model, Equipment Design and Application for Undergraduate linked with Employee Training on the Spot for Practical Engineering Empowerment (실천공학역량강화를 위한 학부와 재직자 교육의 체계적인 연계 모델 개발 및 장비 설계·적용에 대한 연구)

  • Lee, Woo-Young;Kim, Jin-Woo;Cho, Nam-Chae
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.3 no.2
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    • pp.136-141
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    • 2011
  • The current tendency on development and change of equipment system in the factory are overlapped with the specific field of the existing systems such as PLC, DCS and SCADA, and the limited portion of the systems in the specific field stands in their own field. Specially, systematic integration, inspection control system and manufacturing management system, management information system are getting closely linked and therefore we increasingly need the open system. Meeting the needs, manufacturing automated equipments in the factory overcoming the shortcomings of unlinked unit equipment recently are getting changed to the phase closely linking with other systems. The training systems for the university, however, have not kept up with the needs from the industry, in spite that fused complex function and performance are asked in the field. To solve the problems, we suggest that the training courses and the equipment designed for the undergraduate education.

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Development of Remote Control System based on CNC Cutting Machine for Gradual Construction of Smart Factory Environment (점진적 스마트 팩토리 환경 구축을 위한 CNC 절단 장비 기반 원격 제어 시스템 개발)

  • Jung, Jinhwa;An, Donghyeok
    • KIPS Transactions on Computer and Communication Systems
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    • v.8 no.12
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    • pp.297-304
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    • 2019
  • The technological advances such as communication, sensor, and artificial intelligence lead smart factory construction. Smart factory aims at efficient process control by utilizing data from the existing automation process and intelligence technology such as machine learning. As a result of constructing smart factory, productivity increases, but costs increase. Therefore, small companies try to make a step-by-step transition from existing process to smart factory. In this paper, we have proposed a remote control system that support data collection, monitoring, and control for manufacturing equipment to support the construction of CNC cutting machine based small-scale smart factory. We have proposed the structure and design of the proposed system and efficient sensing data transmission scheme. To check the feasibility, the system was implemented for CNC cutting machine and functionality verification was performed. For performance evaluation, the web page access time was measured. The results means that the implemented system is available level.

객체 지향형 Feature 표현 기법에 의한 공정 계획 시스템

  • 김인태;서효원;김호룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.375-379
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    • 1993
  • 공정계획(process planning)이란 제품에 대한 설계정보 및 제한된 가용자원에 대한 정보를 바탕으로 비용, 생산량을 고려하여 원자재를 원하는 형태로 변형시키기 위한 방법의 체계적인 결정과정이라 할 수 있으며, 생산계획(production planning: scheduling)이나 작업계획(operation planning)과 연계하여 설계와 생산을 연결하는 교량 역할을 수행한다. 이러한 공정계획 작업을 컴퓨터에 의해 자동화하기 위한 컴퓨터 원용 공정계획(computer aided process planning : CAPP)은 변환적 방식(variant approach)에서 시작되어 창생적 방식(generative approach)으로 발전되어 왔으며 인공지능 기법을 응용 한 지식기반 CAPP(knowledge based CAPP) 방식에 이르기 까지 CAM-1's CAPP, APPAS, GARE, SIPS, XCUT등 수많은 연구가 행해 졌다. 본 연구에서는 자동차 부품 업체인 K사의 공정계획 사례를 바탕으로 범용성이 있는 개방형 공정계획 시스템의 개발을 목표로 한다. 본 시스템에서 i) 설계정보는 객체지향에 의해 표현된 형상특징을 사용하고 ii) 공정계획은 국부적 공정계 획과 전체적 공정계획 과정(golbal planning)으로 구별하였고 iii) 공정계획을 위한 정보는 지식 베이스(knowledge base : KB) 와 데이타 베이스(data base : DB)로 구분하였다. 또한 iv) 정보의 모듈화를 통하여 임의의 제조라인에 적합하도록 개방형을 추구하였다.

Development of Small and Medium Manufacture Company type Production Information System by Embedded (중소기업형 임베디드 생산정보시스템 구현에 관한 연구)

  • Jung, Yong-Deuk;Kim, Young-Gyun;Kang, Hak-Soo
    • Proceedings of the Safety Management and Science Conference
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    • 2009.04a
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    • pp.295-304
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    • 2009
  • 오늘날 중소기업의 자동화 및 정보화 설비구축을 보면 과거보다는 높은 발전을 이루고 있다. 그러나 이러한 독립된 설비, 장비, 시스템의 기능을 살려 관리와 경영의 효율을 높이기 위해서는 인력과 비용이 많이 소요되어 운영계획을 포기하거나, 규모를 축소하여 생산성향상에 저해되는 상황이 발생하기도 한다. 따라서 본 연구에서는 최근에 반도체 기술의 발전으로 임베디드 마이크로프로세서의 개발로 보다 용이하고, 빠르게 시스템을 설계하거나 변경을 할 수 있도록 하드웨어와 소프트웨어의 인터페이스를 구현하였다. 특히, 중소형 제조기업에서 실시간으로 생산정보를 통해 경영에서 필요로 하는 정보를 생성하는 프로세스를 제시하였다.

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Technology Trend of Active RFID-Based Real-Time Locating Systems (능동형 RFID 기반 실시간 위치추적 기술 동향)

  • Cha, J.S.;Myong, S.I.;Lee, H.S.;Chae, J.S.
    • Electronics and Telecommunications Trends
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    • v.24 no.5
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    • pp.87-97
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    • 2009
  • 위치정보 제공 서비스는 이동통신 기술의 급속한 발전과 함께 무선통신 기술을 활용한 다양한 측위 기술들을 통해 그 서비스가 이루어져 왔다. 이들 중에서 특히 능동형 RFID에 기반한 실시간 위치추적 시스템(RTLS)은 자산이나 사람들의 위치를 실시간으로 추적할 수 있는 자동화된 시스템이란 것이 입증되면서, 최근 들어 괄목할 만한 주목을 받고 있을 뿐만 아니라 의료, 군수, 항만, 물류 및 제조 등과 같은 다양한 분야로 그 도입이 활성화되고 있는 추세이다. 따라서 본 고에서는 능동형 RFID에 기반한 실시간 위치추적 시스템에 대한 기술 개발 및 관련 표준화 동향을 살펴보도록 한다. 아울러 이를 기반으로, 향후 RTLS의 발전 방향을 전망해 보도록 한다.

Development of an Expert System for Optimizing Die and Mold Polishing-II (금형면 자동 다듬질 전문가 시스템 개발에 관한 연구-II-통합 연마 파라미터를 사용한 최적 가공 구현 및 전문가 시스템 구축-)

  • 민헌식;이성환;안유민;조남규;한창수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.45-51
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    • 2002
  • To reduce the cost and increase reliability of die and mold products, automation of the finishing (polishing) process is essential. A major element of automation is a reliable database and a knowledge base for polishing status. This paper presents a polishing expert system which can determine optimal polishing sequences and conditions by using an empirical formula and an experimental database. The simplex method was used for the curve fittings of the experimental results. Also a graphical user interface, which visualizes the optimized results, was developed.