• Title/Summary/Keyword: 임펠러가공

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Numerical Study on the Erosion Tendency of Centrifugal Slurry Pump Impeller for Thermal Power Plants (화력발전소용 원심 슬러리 펌프 임펠러의 침식경향 해석적 연구)

  • Cheon, Min-Woo;Lee, Chul-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.101-108
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    • 2022
  • Centrifugal pumps are typically used in many slurry industries to transport solid materials. Solid particles in the slurry frequently shock the walls inside the pump, significantly abrading the flow path. Wear damage causes replacement of the pump components, which wastes manpower and time. Therefore, previous studies have been conducted on factors to improve efficiency and life time. This study identifies trends in pumps supplying lime to desulfurized devices from thermal power plants. The shear stress transport(SST) model is used to determine the erosion trend of the centrifugal pump that transfers lime slurry. The purpose of this study is to identify efficiency and erosion trends by selecting three of the various impeller design elements. The three impeller blade design variables mentioned above represent the inlet draft angle and blade angle of leading edge(L.E) and trailing edge(T.E). The maximum value of the erosion density rate tends to be similar to the Input power.

A Study on Efficient Roughing of Impeller with 5-Axis NC Machine (임펠러의 효율적인 5축 NC 황삭가공에 관한 연구)

  • Cho, Hwan-Young;Jang, Dong-Kyu;Lee, Hi-Koan;Yang, Gyun-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1917-1924
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    • 2003
  • This paper proposes a roughing path generation method fer machining impeller with 5-axis machining center. Traditional researches are focus on finishing for machining impeller. To achieve efficient machining, roughing method must be studied. The proposed method consists two steps : One is to select optimal tool size and tool attitude by dividing cutting area into two regions to reduce cutting time. The regions are automatically divided by character point on the geometry of impeller blade. After dividing, the tool of the optimal size is selected for each divided region. The other is avoidance of tool interference. Tool interference in cutting areas is avoided by checking the distance between tool axis vector and ruling line on blade surface or approximated plan between ruling line. Using this method, the cutting time is reduced efficiently.

A Study on Efficient Machining of Impeller with 5-axis NC Machine (임펠러의 효율적인 5축 NC 가공에 관한 연구)

  • 조환영;이희관;공영식;양균의
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.399-404
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    • 2002
  • An efficient method of machining impeller is presented. In the roughing process, the cutting area is divided into two regions to reduce cutting time and select cutting tools. The regions are determined by characteristic point on the geometry of impeller blade. Then, the tool of the maximum radius is selected in each area. Tool interference in cutting areas is avoided by checking the intersection between cooing tool axis and ruling line on blade surface.

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Study on the Accuracy Improvement of E-ICAM in Consideration of Gouging (과절삭을 고려한 E-ICAM의 정밀도 개선에 관한 연구)

  • Son, Hwang Jin;Cho, Young Tae;Jung, Yoon Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.705-711
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    • 2015
  • Five-Axis machines can generate undesirable defects such as the undercutting and overcutting errors that frequently occur in the three-axis machining process. It is therefore necessary to develop a program for NC-code generation, whereby the cutter posture is considered to decrease the occurrence of defects. In previous studies, the Easy-Impeller CAM(E-ICAM), an automatic CAM program used for the five-axis machining of impellers, was developed; however, when E-ICAM is used to machine an impeller, it is possible to gouge the hub and blade. Therefore, the aim of this study is the establishment of a formula for each type of endmill to minimize gouging according to the cutter posture, in consideration of several factors that affect accuracy in the machining of an impeller. This study also aimed to improve the performance and accuracy of E-ICAM in the manufacturing of impellers.

The Development of Module for 5-axis Drilling of a Closed Type Impeller (밀폐형 임펠러의 5축 드릴링 모듈의 개발)

  • Son, Hwang-Jin;Cho, Yoon-Tea;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.1-7
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    • 2014
  • An impeller is difficult to machine due to the complex, overlapping and twisted shapes that form the blades of an impeller. Therefore, most CAM software companies have developed a CAM module for manufacturing an impeller in addition to their CAM software. However, it is not easy for inexperienced users to machine impellers. The purpose of this paper is to outline the development of an automatic CAM module for the manufacturing of an impeller (E-ICAM) which is based on visual basic language and which uses a CATIA graphical environment in order to simplify the machining of impellers. The automatic CAM module generates a tool path and proposes the recommended cutting condition according to the stock and tool material. In addition, it includes a post-processor for five-axis control machining. Therefore, a user can easily machine impellers using this automation module. There are two types of impellers: the closed and open types. The closed-type impeller consists of the body and cover parts. To combine these two parts, it is necessary to create tap holes on the shroud of the body. Therefore, in the study, a drilling CAM program for a closed-type impeller is developed and manufactured by creating NC data from the developed drilling program. After manufacturing the test specimen, its compatibility was verified.

Internal Defect Minimization of Die Cast Impeller Blade Using Taguchi's Design of Experiment (다구치 실험계획법을 이용한 임펠러 블레이드 다이캐스팅의 내부 결함 최소화)

  • Kim, D.;Choo, I.H.;Lee, Y.S.;Kim, S.W.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.173-178
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    • 2010
  • A die cast impeller blade has been developed in the effort on cost reduction in marine equipment industry. The purpose of this work is to optimize the die casting process using Taguchi's design of experiment for minimizing the internal defect of the die cast impeller blade. The experiments were preformed using the numerical simulation based on the L18 orthogonal array. As a results, the internal defect size of the die cast impeller blade for optimal design was controlled less than 1mm.

A Study on the Vibration Analysis of Impeller and Shaft in Cryogenic Submerged Pump (극저온용 액중펌프의 임펠러 및 샤프트 진동해석에 관한 연구)

  • Kweon, Byung Soo;Lee, Chi-Woo;Shin, Yoo In;Yi, Chung-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.56-62
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    • 2017
  • In this research, reverse engineering was applied to the product manufactured by "Vanzetti" from Italy to develop a localized cryogenic submerged pump used in small-scale LNG liquefaction plants. The results of modal analysis of the impeller and shaft confirmed that the resonance frequency of the impeller and shaft played an important role in the rotor. Modal analysis of the rotor confirmed that the forcing frequency had no influence on the resonance phenomenon.