• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.1
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• pp.127-138
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• 1991

A gear forming method by cold extrusion and an analytical method with its numerical solution program based on the upper bound method were developed. In the analysis the involute curve was as a shape of die and the upper bound method was used to calculate energy dissipation rate. By this method the power requirement and optimum conditions necessary for extruding helical(spur) gear were successfully calculated. These numerical solutions are in good agreement with experimental data. In the experiment, 4-6 class helical gear of KS standard for automobile transmission was successfully manufactured.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.1
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• pp.154-162
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• 1991

In this study, the simulation program is developed where the tooth profile error in internal gear shaping is calculated considering several factors which affect it. This factors are the circular feed of the pinion cutter, the interference by the geometric conditions of the cutter and the internal gear, the deviation from the theoretical involute profile of the cutter and the eccentricity of the cutter and the internal gear. With this program, the effects are investigated which the geometric conditions and the cutting conditions in internal gear shaping have on the tooth profile error of the internal gear. The condition for the minimization of it is derived and then the results of simulation are adequately verified by measurements of internal gears cut by a pinion cutter.

• Journal of the Korean Institute of Intelligent Systems
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• v.17 no.7
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• pp.952-956
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• 2007

In industrial site, as the technology of FA developes, many robots can take the place of human labor. Generally, robots require high precision reducers which have cycloid or involute tooth profile. These reducers provide high reduction ratios with low backlash and high accuracy but need a high stiffness of tooth. In this study, to improve the high precision, the cycloid reducers which have straight line teeth profile are used. Also the FEM analysis, which consist of straight line teeth profile, was performed to simulate the stress of teeth profile.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2002.05a
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• pp.259-266
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• 2002

The basic concept of 'tooth profile modification' is to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile, We also developed a gear design Program using tooth profile modification

• Journal of the Korean Society for Precision Engineering
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• v.19 no.10
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• pp.202-211
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• 2002

The basic concept of 'tooth profile modification' to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile. We also developed a gear design program using tooth profile modification.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.3 s.96
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• pp.208-214
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• 1999

The purpose of this paper is to develop a profile modification technique of spur gears and its computer program for the prevention of gear tooth overlap. In the gear system, tooth overlap produces an impact at the initial contact of some tooth pairs. In this analysis, contact surface was assumed to be unbonded and frictionless under small deformation and stain. The problem is formulated by a variational statement with inequality constraint. Tooth load sharing is obtained by the application of contact theory, and overlap is known by the analysis of deformation. After carrying out the profile modification of gear tooth, we verified the reasonable results.

• Journal of the Korean Society of Industry Convergence
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• v.9 no.4
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• pp.269-276
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• 2006

Strength Design method for involute spur gears is developed. The developed gear strength design system can design the optimized gear that minimize the number of pinion teeth with face tooth. Method of optimization is matrix form which is developed from this study. Design variables are transmitted power, gear volume, gear ratio, allowable contact stress and allowable bending stress, etc. Gear design method developed this study can be apply to the gears of plants, machine tools, automobiles.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.1
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• pp.1-10
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• 1993

A design method of gear tooth profile which can reduce the noise of gear is studied. The tooth profile is generated by combining involute and cycloid tooth curves in which the involute tooth profile is near the pitch point and cycloid tooth profile at the addendum and the dedendum. Considering parameters which have an influence on the reduction of gear noise and building up a design conditions for the noise reduction of gear, the lower-noise combined gear tooth profile is designed. For the check of noise reduction of the combined gear profile, two pairs of combined profile gear, two pairs of involute gear, and a pair of cycloid gear were manufactured by the NC Wire Cutting Machine, and the experiment for measuring of gear noise was carried out on each pair. The noise reduction of the combined profile gear was obtained.

• Transactions of Materials Processing
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• v.3 no.1
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• pp.97-109
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• 1994

Closed-die forging of the spur gears with circular are fillet has been analyses by using the upper-bound method. A kinematically admissible velocity field has been developed, wherein, the tooth profile consists of the involute curve and the circular arc fillet. In the analysis, the deformation regions have been divided into eight zones. A constant frictional stress has been assumed on the contacting surfaces Utilizing the formulated velocity field, numerical calculations have been carried out to investigate the effects of various parameters, such as module, number of teeth, addendum modification coefficient and friction factor, on the relative forging pressure of spur gears. As the result of numerical calculations, the relative forging pressure does not change so much against the variation of module. On the other hand, the relative forging pressure increases at the final filling stage as the addendum modification coefficient increases.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.4
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• pp.129-135
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• 1996

The area of gear vibration and noise, has recently been the focus of many studies. The proper kinematic and geometric design of gears, the mathematical modeling of gear system are essential for a good design. This work present a gear disign for reducing noise, and practical approaches used for machinery noise reduction slong with the summary of methods available for predicting gear noise in terms of the transmis- sion error, and show a comparative study with other methods. A new tooth profile modification is proposed for reducing vibration and noise of involute gears. The method is based on the use of cubic spline curves. The tooth profile is constrained to assume an involute shape during the loaded operation. Thus the new gear profile assures conjugate motion at all points along the line of action. The new profile is found to result in a more uniform static transmission error compared to not only standard involute profile but also modificated profile therby contributing to the improvement of vibration and noise characteristics of the gear.