• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.25 no.2
• /
• pp.244-251
• /
• 2001

This paper describes a design study of heat exchanger assembly to be used for low NOx condensing gas boiler. In this study, specifications of each heat exchanger components(upper and lower fin-type HEX, coil-type HEX, baffle) were investigated experimently by using model apparatus and analytical model, and comprehensive performances of the pilot gas boiler were examined. As a result, the boiler efficiency for heating and hot-water reached 90% and 94%, respectively. NOx and CO emission are less than 50ppm and 200ppm (0$_2$0% basis), respectively, which are very improved results than those of conventional bunsen-type boiler. But it is considered that supplementary investigations necessary for CO emission improvement and optimum design with boiler capacity.

• Proceedings of the KSME Conference
• /
• 2001.06d
• /
• pp.71-78
• /
• 2001

It was numerically studied that characteristics of fluid flow and heat transfer in a tube with disk and annular baffle for heat exchanger of condensing boiler. Using a finite volume technique and CFD code, STAR-CD, the governing equations were solved and the temperature and flow fields were investigated. The interval between tube and annular baffle, height and diameter of baffle were selected as important design parameters, and the effects of these parameters on heat transfer and fluid flow were studied. As a result, in the case of with interval, the pressure was decreased but heat transfer was increased. Also heat transfer was slowly increased as the size of disk and annular baffle were increased and the distance between baffles were decreased.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.20 no.6
• /
• pp.365-371
• /
• 2008

Condensing gas boiler units may make a big role for the reduction of energy consumption in heating industries. In order to decrease the energy consumption of a condensing gas boiler unit, effective operations of the system are necessary. In this study, mathematical models of a condensing gas boiler system were developed in order to develop control algorithms of the system. These include dynamic models of a blower, a gas valve, a pump, a burner, a boiler heat exchanger, and a hot water heat exchanger. Control algorithms of a blower, a gas valve, and a pump were also assumed. Simulation results showed good predictions of dynamic behaviors of a boiler system. Therefore, the simulation program developed for this study may be effectively used for the development of control algorithms of a boiler system.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.25 no.2
• /
• pp.235-243
• /
• 2001

This paper describes a design study of the cylindrical multi-hole premixed burner to be used for condensing gas boiler which can raise performance and reduce NOx emission. In this study, specifications of the multi-hole burner (hole diameters and arrangement) are investigated using model flat burners in terms of flame stability, and combustion characteristics for stability and NOx emission are examined for cylindrical multi-hole burner. As a result, the equivalence ratio for optimum operation condition of the cylindrical burner is around 0.72(0.7∼0.75). In this condition, turn-down ratio becomes 3 : 1 at least which is suitable for proportional control. The NOx and CO emission is less than 40ppm and 25ppm(0$_2$0% basis), respectively. This burner can be applied LPG as well as NG because there is no difference for stable combustion region.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.25 no.12
• /
• pp.1853-1860
• /
• 2001

Characteristics of fluid flow and heat transfer in a tube with disk and annular baffle for heat exchanger of condensing boiler was numerically studied. The STAR-CD code was used to solve the governing equations and the temperature and flow fields were investigated. The interval between tube and annular baffle, height and diameter of baffle were selected as important design parameters, and the effects of these parameters on heat transfer and fluid flow were studied. As a result, in the case of with interval, the pressure was decreased, but heat transfer was increased. Heat transfer was slowly increased as the size of disk and annular baffle were increased and the distance between baffles were decreased. The pressure drop was rapidly changed fur diameter and size of disk and annular baffle. In addition, it was desirable that optimal conditions to design heat exchanger were about B$\_$a/R=0.5, L/R=1.

• Proceedings of the SAREK Conference
• /
• 2008.11a
• /
• pp.399-404
• /
• 2008

Condensing gas boiler units may make a big role for the reduction of energy consumption in heating industries. In order to decrease the energy consumption of a condensing gas boiler unit, the effective control of the system is necessary. In this study, control algorithms of a condensing gas boiler were developed. Control algorithms are composed of the setpoint algorithm and the control algorithm. The setpoint algorithm consists of the supply water temperature setpoint algorithm and the pump setpoint algorithm. The control algorithm consists of the gas valve control algorithm and the blower control algorithm. In order to analyse the performance of control algorithms, dynamic models of a condensing gas boiler system were used. Simulation results showed that control algorithms developed for this study may be practically applied to the condensing gas boiler.

• Journal of Energy Engineering
• /
• v.11 no.1
• /
• pp.10-17
• /
• 2002

The objective of performing this study is to develop low emission condensing gas boiler. To reduce NOx and CO, three reasonable distances between burner and heat exchanger were decided through the experiments of model plane burner. Three burners with different diameter were made and then emission characteristics were examined. The optimum burner geometry was determined from flame stability, pollutant emission characteristics and applicability to the practical boiler system. In the domain of equivalence ratio 0.68~0.85, turn-down ratio of the burner designed by this research was extended to a wider range of 5 : 1. Thermal efficiency of the boiler developed by this study reached to 97% (LHV basis) of heating water efficiency at heating load of 20,000 kcal/hr when fueled by both of LNG or LPG. Emission ($O_2$=0%, wet basis) of NOx and CO concentration was 26 ppm and 85 ppm when fueled by LNG, 41 ppm and 113 ppm when fueled by LPG respectively.

• Particle and aerosol research
• /
• v.13 no.3
• /
• pp.105-110
• /
• 2017

Real-time measurements of fine particles from stack emission gases are necessary due to the needs of continuous environmental monitoring of PM10 and PM2.5. The porous tube dilutor using hot and cold dilutions was developed to measure fine particles without condensable particles from highly humid emission gases and compared to the commercialized ejector-type dilutor. Particle size distributions were measured at the emission gases from a diesel engine and a coal-fired boiler. The porous tube dilutor could successfully measure the accumulation mode particles including relatively large particles more than $3{\mu}m$ without nuclei particles, while the ejector dilutor detected some condensable particles and could not detect large particles. The porous tube dilutor could successfully remove the already condensed water droplet particles generated by a humidifier in a $30m^3$ chamber.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
• /
• 2000.11a
• /
• pp.237-242
• /
• 2000

This study was carried out to optimize burner of the condensing gas boiler which can save energy by utilizing the latent heat of combustion gas and reduce pollutants emission. Three reasonable distances between burner and heat exchanger were decided through the experiments of model flat burner. The optimum burner geometry was determined from flame stability, pollutant emission characteristics and applicability to practical boiler system. The boiler designed by this research reaches turn-down ratio 5:1 in the domain of equivalence ratio 0.68∼0.85 and thermal efficiency of 98%. Emission of NOx and CO concentration was under 35ppm and 104ppm.

• Journal of the Korean Society of Combustion
• /
• v.1 no.2
• /
• pp.31-39
• /
• 1996

This study was carried out to delvelop the burner for condensing gas boiler which can save energy by utilizing latent heat of combustion gas. A perforated can-type burner adopting premixed flame was chosen to reduce NOx emission and to simplify the manufacturing process. Basic experiments using unit cell combustor have been conducted to obtain data about the design parameters of perforated burner surface which can make stable flame for a wide operating conditions. Can-type burners designed on the basis of above data shows that flames are stable and also CO and NOx emission are low for a wide operating range.