• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.1
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• pp.88-94
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• 2012

An axle drive shaft with double joint shaft, cross kit and yoke has an important role by transferring power and changing steering angle between axle and wheel in power train system. It has been used widely in the heavy machinery requiring a high reliability in the power train system. At fatigue failures of the axle drive shaft with the long span, a relatively high stress concentration at a snap ring groove on the drive shaft brings to significant fatigue damages under repeated loading condition. As Peterson's suggestions on this study, a relief groove in the vicinity of the snap ring groove is applied by decreasing the stress concentration and improving the fatigue life of axle drive shaft. By using FEM analysis, the decreasing effect of the stress concentration and extended fatigue life are due to the change of design parameters related with size and location of the relief groove. The relief groove with the design parameters such as d/b=2.0 and r/h=1.2 enables to decrease the stress concentration of 22.3% and increase the fatigue life more than 3 times by comparing with no relief groove application.

• Electrical & Electronic Materials
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• v.1 no.4
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• pp.319-332
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• 1988

높은 포화자속밀도와 낮은 철손을 갖는 Fe/aub 80/B$_{12}$Si$_{8}$ 비정질합금을 일반열처리, 자장열처리시켜 그의 자기적특성과 자구구조와의 관계를 조사하였다. 이를 위하여 Fe$_{80}$B$_{12}$Si$_{8}$ 비정질리본을 단롤법으로 제작하여 결정화온도를 측정하였으며 측정된 결정화온도 이하의 여러 온도에서 30분간 Ar-gas 분위기하에서 일반열처리, 자장열처리를 행하였다. 이와같이 하여 준비된 시료의 자기적특성을 조사하기 위하여 D.C., A.C. Recorking Fluxmeter를 이용하였으며 자구구조는 Bitter method로 관찰하였다. as-cast 상태의 시료를 일반열처리함에 따라 내부응력이 완화되면서 maze자구가 점차 사라지고 wave형태의 180.deg.자구가 관찰되었다. 동시에 자화과정에 있어서 자기이력곡선은 Barkhausen jump가 없어 smooth하였다. 그리고 자장열처리시에는 as-cast 상태나 일반열처리에 비해 자기적특성이 현저하게 향상되었으며 이는 열처리를 행함에 따라 내부응력이 완화되면서 maze 자구가 없어지고 일축자기 이방성으로 리본길이방향에 평행하게 형성된 180.deg.자구에 기인하는 것이라 사료된다. 그리고 자장열처리의 경우, 폭방향으로 열처리한 리본의 자구폭은 길이방향으로 열처리한 리본의 폭보다 미세하였으며 전자의 이력손실이 후자의 것보다 더 컸다.다.

• Composites Research
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• v.12 no.2
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• pp.82-90
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• 1999

The mechanical properties of generally orthotropic materials are conventionally measured by performing off-axis tensile and flexure tests. However, the inevitable coupling between tension and shear in case of tensile test or bending and twisting in flexure test case induces nonuniform displacement and stress fields. Consequential stress concentration along the boundary of specimens would result in inaccurate modulus and underestimated strength. This paper proposes the variation of specimen geometry in terms of appropriate obliquity of loaded boundary. For the purpose, classical lamination theory is transformed into skewed coordinate, and characteristic equations for both of unidirectional and laminated composite specimens are formulated. Finite element analysis is employed to show the validity of the skewedness in tensile and bending test specimens.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.9
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• pp.1441-1451
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• 1997

This paper addresses method which can be used for analyzing thermal stresses of a functionally graded material(FGM) using semi-analytical approach. FGM is a nonhomogeneous material whose composition changes continuously from a metal surface to a ceramic surface. An infinite one dimensional FGM plate is considered. The temperature distribution in the FGM is obtained by approximate Green's function solution. To expedite the convergence of the solutions, alternative Green's function solution is derived and shows good agreement with results from finite difference method. Thermal stresses are calculated using temperature distribution of the plate.

• Magazine of the Korea Concrete Institute
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• v.10 no.3
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• pp.197-208
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• 1998

최근들어 손상된 실구조물의 보강공법들이 적용,발전되어왔다. 가장 보편적으로 사용된공법이 강판과 탄소섬유를 이용한 공법이지만, 이론적인 배경과 적용기술이 아직은 정립되어었지 않은 상태이다. 강판보강의 경우 단부에서의 응력집중이 보강 효과를 결정짓는 가장 중요한 변수이므로, 본 연구에서는 이러한 응력집중을 완화하기 위하여 단부에 보강판과확대판을 부착하여 실험을 하였고, 탄소섬유 보강 실험에서는 다층 시공시 보강량을 조절하여 실험하였다. 실험 결과는 하중-처짐, 항복하중, 최대하중, 보강재의 전단응력의 분포와 보강재의 파괴양상을 분류하여 정리하였다. 실험을 통하여 강판 보강의 경우 본 연구에서 제안된 단부에서의 보강방법이 보강효과가 향상된 것을 확인하였고 탄소섬유 보강시에는 탄소섬유의 보강량을 조절함으로써 경제적인 설계와 시공이 가능한 것으로 나타났다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.7
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• pp.1270-1279
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• 2002

Residual stress is a dominant obstacle to efficient production and safe usage of device by deteriorating the mechanical strength and failure properties. Therefore, we proposed a new thin film stress-analyzing technique using a nanoindentation method. For this aim, the shape change in the indentation load-depth curve during the stress-relief in film was theoretically modeled. The change in indentation depth by load-controlled stress relaxation process was related to the increase or decrease in the applied load using the elastic flat punch theory. Finally, the residual stress in thin film was calculated from the changed applied load based on the equivalent stress interaction model. The evaluated stresses for diamond-like carbon films from this nanoindentation analysis were consistent with the results from the conventional curvature method.

• Journal of Ocean Engineering and Technology
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• v.11 no.1
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• pp.113-123
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• 1997

The welding residual stresses produced by welding frequently cause a crack and promote stress corrosion etc. in heat affected zone contained with external load and weakness of material. For the purpose pof relaxation of welding residual stress, post welding heat teratment(PWHT) is widely used. In this paper, the computer program which is based on Thermal-Elasto-plastic-creep theory for plane deformation on developed by finite element method (F.E.M) and verified its propriety by experimental measurement and also by using the developed computer program. The mechanical behavior of butt welding joint is clairfied during PWHT.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2014.11a
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• pp.211-211
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• 2014

스퍼터링에 의한 박막의 형성에서 박막의 박리나 기판의 휨은 박막내의 내부 응력과 깊은 관련이 있다. 특히 Ti/TiN구조로 많이 사용되는 TiN은 반도체 barrier 층으로 사용이 되기도 하며 하드 코팅 재료로도 많은 연구가 이루어지고 있다. 특히 TiN에 존재하는 높은 압축응력은 연성기판재나 무른 금속재질의 기판을 휘게도 하며, 심할 경우 박막의 박리 현상이 자주 관찰된다. 이렇게 높은 스트레스를 제어하기 위한 기초 연구로 다양한 금속층 박막의 스트레스와 완화시키기 위한 공정 조건 및 스트레스 특성을 확인하였다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.288-292
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• 2008

Plastics is commonly used in consumer electronics because of it is high strength per unit mass and good productivity. But plastic parts are usually distorted after injection molding due to the residual stress after filling, packing, cooling process, and etc. And plastic material is to be deteriorated according to various temperature conditions and operating time, which can be characterized by stress relaxation and creep. The viscoelastic behaviour of plastic materials in time domain can be expressed by the Prony series of the commercial code, ABAQUS. In the paper, the process to predict the post deformation under cyclic thermal loadings was suggested. The process was applied to the real panel, and the deformation predicted by the analysis was compared with that of real test, which showed the possibility of applying the suggested process to predict the post deformation of plastic product under thermal loadings.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.31 no.3A
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• pp.189-198
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• 2011

Although high strength bolts with tensile strength of 1,000 MPa are mainly used in steel structure construction sites throughout the world, new high strength bolts are required owing to the installation of continuous long-span bridges resulting from the development and distribution of high strength steel and ultra-thick steel plates. Currently, high strength bolts with tensile strength of 1,300 MPa are being used. However, as they tend to place a large load on a small section of space, a high strength bolt of high structural performance and screw thread shape with less stress concentration is thought to be more effective. This study conducted analyses in order to develop an improved screw thread shape relative to the KS screw thread shape. A new screw thread shape with less stress concentration and effective load distribution at the time of fastening bolts and nuts was provided upon analysis of the characteristics of screw thread shape. Additionally, in an experimental study, the structural performance of high strength bolts with tensile strength of 1,300 MPa was investigated. The results revealed that the new screw thread shape was more effective than the existing screw thread shape in terms of structural performance and mitigating the stress concentration.