• Title/Summary/Keyword: 유정압테이블

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Finite Element Analysis on the Motion Accuracy of Double-sides Hydrostatic Table (양면지지형 유정압테이블 운동정밀도의 유한요소 해석)

  • 박천홍;정재훈;이후상;이찬홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.188-192
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    • 2000
  • An analysjs model for calculation the motion accuarcy of double sides hydrostatic table is proposed in thn paper. For the analysis of motion accuracy, profiles of each rails are assumed as periodic function, and represented using Fourier coefficients. Variahon of bearing clearance is represented as the vanation of linear, angular displacement of table and profiles of rails. Motion accuracy is calculated in the basis of finite element analysis on the pressure dutributmn of table. In order to improve calculating time in the analysis of motion accuracy, The proposed modeling method converts double sides table to single side table equivalently Results by the proposed method 1s compared with directly caculated results mdyhcally, and also compared wlth experimental results. From the theoretical and experimental analysis, it is confirmed that the proposed modeling mothod is very effective to analyze the motion accuracy of dauble sides hydrostatic table.

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Finite Element Analysis on the Motion Accuracy of Hydrostatic Table ($2^{nd}$. Analysis and Experimental Verification on Double Sides Table) (FEM을 이용한 유정압테이블의 운동정밀도 해석 (2. 양면지지형 테이블의 해석 및 실험적 검증))

  • Park, Chun-Hong;Lee, Hu-Sang;Kim, Tae-Hyoung;Kim, Min-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.65-70
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    • 2002
  • An analysis method for calculating motion accuarcy of double sides hydrostatic table is proposed in this paper. In this method, profiles of each rails are assumed as periodic function, therefore it is represented as the sum of spacial frequencies. Bearing clearance at any position rail is depended on the variation of linear, angular motion error of table and the form errors of both sides of a rail. Finite element method is applied to calculate pressure distributions in bearing clearance. In order to simplify the analyzing process, double sides table model is converted into equivalent single side table model. Results calculated by the proposed modeling method agree well with the results directly caculated by double sides modeling method, and also agree well with experimental results. From the theoretical and experimental analysis, it is verified that the proposed analysis method is very effective to analyze the motion accuracy of double sides hydrostatic table.

Analysis of Positioning Error Factors in the Hydrostatic Tables (유정압테이블의 위치결정오차요인 분석)

  • Oh Y.J.;Park C.H.;Lee D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.773-776
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    • 2005
  • In this paper, For improving the positioning accuracy of hydrostatic table, relationship between temperature of atmosphere and thermal characteristics of hydrostatic table is analyzed, and influence of thermal characteristics on positioning accuracy is also analyzed experimentally. From the experimental results, it is confirmed that positioning error and repeatability is $0.21{\mu}m\;and\;0.18{\mu}m$ when the laser scale which has $0.01{\mu}m$ of resolution is used as feed-back unit. and also confirmed that thermal deformation of scale and supporter, which occurs by the temperature variation of atmosphere, works as limit of repeatability in long time operation.

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Experimental Verification on Motion Error Analysis Method of Hydrostatic Tables Using Transfer Function (전달함수를 이용한 유정압테이블 운동정밀도 해석법의 실험적 검증)

  • 박천흥;오윤진;이후상;홍준희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.454-458
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    • 2001
  • A new model utilizing a transfer function was proposed in the previous paper for analizing motion errors of hydrostatic tables. Validity of the proposed method was theoretically verified as the calculated motion errors were compared with the results by conventional multi pad method. In this paper, relationship between form error of rail and motion errors of hydrostatic table is analized theoretically in order to comprehand so-called 'averaging effect of oil film'. Experiments on the motion errors of hydrostatic table is conducted with 3 different rails, and the results are compared with the results calculated by Transfer Function Method. The results show good agreement. From the results, it is verified that TFM is very effective to analize the motion errors of hydrostatic table.

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Corrective machining Algorithm for Improving the Motion Accuracy of Hydrostatic Table (유정압테이블의 정밀도향상을 위한 수정가공 알고리즘)

  • 박천홍;이찬홍;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.380-384
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    • 1997
  • For improving the motion accuracy of hydrostatic table, corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. Reverse analysis is performed firstly to estimate rail profile from measured linear and angular motion error, in the algorithm. For the next step, correctwe machining information is decided as referring to the estimating rail profile. Finally, motion errors on correctively machined rail are analized by using motion error analysls method proposed in the previous paper. These processes can be rtcrated if the analized motion errors are worse than target accuracy. In order to verify the validity of the algorithm theoretically, motion errors by the estimated rail after corrective machining are compared with motion errors by true rail assumed as the measured value. Estimated motion errors show good agreement with assumed values, and it is confirmed that the algorithm IS effective to acquire the corrective machming information to improve the accuracy of hydrostatic table.

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Experimental Verification on Corrective machining Algorithm of Hydrostatic Table (유정압테이블 수정가공 알고리즘의 실험적 검증)

  • 박천홍;이찬홍;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.425-428
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    • 1997
  • Effectiveness of corrective machining algorithm is verified experimentally in this paper by performing corrective lapping work to single side and double sides hydrostatic tables. Lapping is applied as machining method. Machining information is calculated from measured motion errors by applying the algorithm, without information on rail profile. It is possible to acquire 0.13pm of linear motion error, 1.40arcsec of angular motion error in the case of single side table, and 0.07pm of linear motion error, 1.42arcsec of angular motion error in the case of double sides table. The experiment is performed by the unskilled person after he experienced a little of preliminary machining. Experimental results show that corrective machining algorithm is very effective, and anyone can improve the accuracy of hydrostatic table by using the algorithm.

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Improvement of Microstep Characteristics in Hydrostatic Table with Ballscrew (볼스크류로 구동되는 유정압테이블의 미소이송특성 향상)

  • 황주호;박천홍;이찬홍;이후상
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.94-100
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    • 1998
  • Microstep characteristics largely depends on the variation of friction force induced by the geometric accuracy of ballscrew, guide rail and the control characteristics of servo unit. In this paper, for improving the microstep characteristics of hydrostatic table with ballscrew, microstep resolution according to the control mode of servo amplifier and response characteristic by the variation of integral gain are tested and compared. Relationship between micro motion behavior of hydrostatic table and the output torque is also tested for acquiring the effective variables on control characteristics. From the results. it is confirmed that the torque control mode has a advantage in microstep resolution, and more stable than velocity control mode in low feed rate, and by the increase of integral gain in the elastic motion realm, response characteristics can be improved.

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Finite Element Analysis on the Motion Error of Hydrostatic Table (FEM을 이용한 유정압테이블의 운동정밀도 해석)

  • 박천홍;정재훈;이후상;김수태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.658-662
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    • 2000
  • In order to achieve systematical method for improving motion accuracy of hydrostatic table, an algorithm using finite element method is proposed in this paper. Quantification of averaging effect of oil film on motion error is performed theoretically by analysis on the relationship between spacial frequency of rail form error and motion error of table. Influences of film stiffness and pocket size on the motion error of table are also analyzed theoretically Validity of the algorithm is verified experimentally from the test on the motion error of table with three types of rail which have different form profile. Experimental results show that the algorithm is very effective to analyze theoretically the motion error of hydrostatic table.

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Finite Element Analysis on the Motion Accuracy of Hydrostatic Table(1.st. Analysis and Experimental Verification on Single-side Table) (FEM을 이용한 유정압테이블의 운동정밀도 해서(1. 단면지지형 테이블의 해석 및 실험적 검증))

  • Park, Cheon-Hong;Jeong, Jae-Hun;Lee, Hu-Sang;Kim, Su-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.137-144
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    • 2000
  • In order to achieve systematical method for improving motion accuracy of hydrostatic table, an algorithm using finite element method is proposed in this paper. Quantification of averaging effect of oil film on motion error is performed theoretically by analysis on the relationship between spacial frequency of rail form error and motion error of table. Influences of film stiffness and pocket size on the motion error of table are also analyzed theoretically. Validity of the algorithm is verified experimentally from the test on the motion error of table with three types of rail which have different form profile. Experimental results show that the algorithm is very effective to analyze theoretically the motion error of hydrostatic table.

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Experimental Verification on Motion Error Analysis Method of Hydrostatic Tables Using Transfer Function (전달함수를 이용한 유정압테이블 운동정밀도 해석법의 실험적 검증)

  • Oh, Yoon-Jin;Park, Chun-Hong;Lee, Chan-Hong;Hong, Joon-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.64-71
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    • 2002
  • A new model utilizing a transfer function was proposed in the previous paper fur analizing motion errors of hydrostatic tables. Validity of the proposed method was theoretically verified as the calculated motion errors were compared with the results by conventional multi pad method. In this paper, relationship between form error of rail and motion errors of hydrostatic table is analized theoretically in order to comprehand so-called ‘averaging effect of oil film’. Experiments on the motion errors of hydrostatic table is conducted with 3 different rails, and the results are compared with the results calculated by Transfer Function Method. The results show good agreement. From the results, it is verified that TFM is very effective to analize the motion errors of hydrostatic table.