• Title/Summary/Keyword: 유압호스

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A Study of Life Characteristic of Hydraulic Hose Assembly by Adopting Complex Accelerated Model with Acceleration Factors of Pressure and Temperature (압력과 온도 복합가속모형을 적용한 유압호스 조립체 수명특성 연구)

  • Lee, Gi-Chun;Kim, Hyoung-Eui;Cho, You-Hee;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1697-1703
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    • 2010
  • Hydraulic hoses are used as pipelines for transferring power from hydraulic systems in various machineries such as construction equipments, automobiles, and aircraft. Hydraulic hoses protect the system from vibration or impacts, and they are being used to transfer energy in all segments of the industry. In order to protect the system from various external environmental conditions, hydraulic hose assemblies must be able to withstand a wide range of temperatures and pressures, as well as variations in other factors. In previous studies, an acceleration model for the hydraulic hose assembly was developed by taking into account only one of the acceleration factors (temperature or pressure). Therefore, the objective of this study is to develop a comprehensive acceleration model that takes both temperature and pressure into consideration.

Durability Test and Micro-Damage Formation of Rubber Hose for Automotive Hydraulic Brake (자동차 유압브레이크용 고무호스의 내구성 시험 및 미세손상에 관한 연구)

  • Kwak, Seung-Bum;Choi, Nak-Sam;Lim, Young-Han
    • Composites Research
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    • v.21 no.1
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    • pp.40-45
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    • 2008
  • Rubber hose assembly for automotive hydraulic brake during operation is subject to combined stresses of cyclic pressure, cyclic bending and torsion as well as thermal load. The rubber hose is composed of ethylene-propylene diene monomer(EPDM) rubber layers reinforced by polyvinyl acetate(PVA) braided fabrics. A durability tester with loading rigs for inducing the above cyclic stresses was used to investigate failure mechanisms in the rubber hose assembly. Failure examination was performed at every 100 thousands cycles of bending and torsion. Hose samples were sectioned with a diamond-wheel cutter and then polished. The polished surface was observed by optical microscope and scanning electron microscope (SEM). Some interfacial delamination with a length of about 1mm along the interface between EPDM rubber and PVA fabrics was shown at the test cycles of 400,000. The delamination induced some cracking into the outer rubber skin layer to leading the final rupture of the hose.

Life Analysis of High Pressure Hydraulic Hose Assemblies by Impulse Test (충격압력을 이용한 고압용 유압호스 조립체의 수명분석)

  • Lee Y.B.;Kim H.E.;Yoo Y.C.;Park J.H.;Ko J.M.;Kwak D.H.;Lee J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.1
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    • pp.10-16
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    • 2004
  • The failures such as leakage and burst stemmed from the repetitive motions of bending and stretching of the assembly of hydraulic hose in construction machines, agriculture machines, vehicles, and industrial heavy machines can induce big troubles. Therefore, the hydraulic hose itself eventually requires an estimation of life to operate the hydraulic system safely. In this research, we have qualitatively selected the efficient test items by the analysis of the life and potential failures of hydraulic hose. We have used more than seven of hydraulic hoses simultaneously for the research. We have applied impulse pressure and half omega flexing motions to the accelerated life testing Test results have been expressed by employing weibull plot.

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An Analyzing Method of Pressure Wave Propagation in Hydraulic Transmission Line for Automotive Power Steering System (자동차 동력조향용 유압 관로계에서의 압력 맥동 전파 특성 해석법)

  • LEE, Ill-Yeong
    • Journal of Fisheries and Marine Sciences Education
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    • v.21 no.1
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    • pp.134-139
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    • 2009
  • 이 연구에서는 고압 호스에서의 파속 데이터에 기초한 새로운 맥동류 해석법을 제안한다. 이어서, 저자가 제안한 고압 호스에서의 파속 측정법인 "3개 압력 변환기를 갖는 폐쇄 출구 도관법"을 사용하여 자동차 동력 조향 장치용 레조네이터 호스 각 부품에서의 파속 데이터를 계측해둔다. 최종적으로 몇 개의 연구 대상 레조네이터 호스에 대한 압력 맥동 감쇠 특성 실험 및 시뮬레이션을 수행한다. 그 결과로부터, 제안한 압력 맥동 전파 특성 해석법의 타당성을 검증한다.

Study of the high pressure hose assemblies by accelerated life test (고압호스 조립체의 가속수명시험에 관한 연구)

  • Lee, Gi Chun;Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.886-892
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    • 2013
  • Hydraulic hose assemblies are used as piping components for construction machinery, automobile, aircraft, industrial machinery, machine tools, and machinery for ships. Then the reliability of hose assemblies is important because total hydraulic system, which used to deliver the fluid power ($P^*Q$) needed to flexibility in the piping system, is not operated if the hose assembly failed in the system. The data of the accelerated life test estimated through the shape parameter(${\beta}$) resulting of the Weibull distribution analysis. This study has tried to reduce the test time resulting from varying impulse pressure range and the flexing diameter. Accelerated life test model for the test results was adopted the GLL(generalized log linear) and the accelerated indexes are identified as 6.64 for the pressure and 4.46 for flexing radius. Also, it found that shape parameter is 6.19, scale parameter(${\eta}$) is $1.035{\times}108$, which were adopted the pressure 35 MPa and the flexing diameter R100 mm in the used condition.

Attenuation Characteristics of Fluid-Borne Pressure Ripple in Automotive Power Steering Hydraulic Hoses (자동차 동력조향용 유압호스의 압력맥동 감쇠특성)

  • 김도태
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.22-28
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    • 1998
  • This paper presents experimental investigations on the attenuation characteristics of pressure ripple in automotive power steering hydraulic hoses. Also, a mathematical model of hydraulic hoses is proposed to support design of the power steering hydraulic circuit and analyze the attenuation characteristics of pressure ripples. The experimental results show that the pulsation attenuation characteristics of hydraulic hoses is remarkably affected by the flexible metal tube inserted coaxially inside a hydraulic hose with a finite length as well as viscoelastic properties of hose wall. It is also shown that the predicted results by the model proposed here agree well with the measured results over a wied range of frequency.

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Development of Swine Liquid Manure Spread System for Greenhouse (비닐하우스용 돈분뇨 액비살포장치 개발)

  • Oh, I.H.;Kim, W.G.;Song, J.H.
    • Journal of Animal Environmental Science
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    • v.16 no.2
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    • pp.123-128
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    • 2010
  • It is investigated the development of swine liquid manure spreading system for a polyethylene film (PE vinyl) based greenhouse used for planting vegetables. These types of vinylhouses are normally six to eight meters wide; the spread system must be contained and capable of operating within this area. The system we designed for use here consisted of the following parts: 1) a reel for loading the hose, 2) hydraulic motor and cylinder to generate hydraulic pressure, 3) discharge unit, and 4) a frame with a 3-point hiteh link to the tractor. With this system, there are two types of hoses that can be used, a flexible flat hose that can be mounted directly to a tractor or a solid firm round hose which usually separated from the tractor. In either case, the discharge unit remains on the tractor. It is found that by using our spread system overall efficiency was 5 times greater than spreading swine liquid manure manually.

Life Prediction for High Pressure Hose of Power Steering System by Impulse Pressure Test (충격 압력을 받는 파워스티어링 시스템의 고압호스 수명 예측)

  • Lee, Gi-Chun;Kim, Hyoung-Eui;Park, Jong-Won;Lee, Jong-Hwang;Jeong, Won-Wook;Im, Young-Han;Hwang, Kwon-Tae;Lee, Young-Shin;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.91-96
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    • 2010
  • The hydraulic hose can be divided with the low pressure, the medium pressure, and the high pressure hose according to the applied pressure. The power steering system in a passenger car can be divided with the high pressure and the low pressure hose. This study deals with the life prediction for high pressure hose to be given impulse pressure which was generated in turning the car. To adjust with external and internal condition, impulse pressure and oil temperature need to be controlled with impulse test system. The result, which is only controlled with the pressure and oil temperature, adapted Calibrated Accelerated Life Test(CALT) method to predict the life of the high pressure hose and analyzed the swagging part by finite element method during the impulse test.

Development of Analyzing Method for Pressure Fluctuations in Oil Hydraulic Pipe Network Including Flexible Hose Element (유압 관로망에서 고압호스의 압력 맥동 감쇠 특성 해석법 개발)

  • Lee, I.Y.;Song, S.H.;Jung, Y.G.;Yang, K.W.
    • Journal of Power System Engineering
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    • v.2 no.1
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    • pp.45-51
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    • 1998
  • An analyzing method for pressure fluctuations in oil hydraulic pipe network was developed in this study. The object pipe network has multi-branch configuration, and the pipelines of it are composed of metal tubes and flexible hoses. Transfer matrix method, in other words impedance method, was used for the analysis. Values of physical parameters describing the characteristics of flexible hose were measured by experiments and reflected to the analysing procedure. The reliability and usefulness of the analyzing method were confirmed by investigating computed results and experimental results got in this study.

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A Study of the Life Characteristic of Hydraulic Hose Assembly by Adopting Temperature-Nonthermal Acceleration Model (온도.비열 가속모형을 적용한 유압호스조립체 수명특성 연구)

  • Lee, Gi-Chun;Kim, Hyoung-Eui;Cho, You-Hee;Sim, Sung-Bo;Kim, Jae-Hoon
    • Journal of Applied Reliability
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    • v.11 no.3
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    • pp.235-244
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    • 2011
  • Hydraulic hose assemblies deliver a fluid power in various oil pressure equipment such as construction machinery, automobile, aircraft, industrial machinery, machine tools and machinery for ships. Also, they are widely used as pipes in oil pressure circuit. When we estimate their lifetime, it is essential to conduct an accelerated life test by choosing the factor that suits the usage condition of the test object since traditional test method for estimating lifetime under the influence of various external factors incurs hardship in terms of time and expenses. The objective of this study is to propose an acceleration model that takes both temperature and pressure without flexing condition into consideration. The lifetime is estimated by applying the proposed temperature-nonthermal acceleration model to the test data. And we compare the proposed temperature-nonthermal acceleration model and the accelerated life equation suggested by John(1994).